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Installation

RT-SVX38B-EN

19

Verify that appropriate materials were used in the

construction of roof and ductwork. Combustible materials
should not be used in the construction of ductwork or roof
curb that is in close proximity to heater elements or any
hot surface. Any combustible material on the inside of the
unit base should be removed and replaced with
appropriate material.

Step-by-step curb assembly and installation instructions
ship with each accessory roof curb kit. Follow the
instructions carefully to assure proper fit-up when the unit
is set into place.

Note:

To assure proper condensate flow during

operation, as well as proper operation of the
condensate overflow switch (if equipped), the unit
and curb must be level.

If the unit is elevated, a field constructed catwalk around
the unit is strongly recommended to provide easy access
for unit maintenance and service.

Recommendations for installing the Supply Air and Return

Air ductwork joining the roof curb are included in the curb

instruction booklet. Curb ductwork must be fabricated and
installed by the installing contractor before the unit is set
into place.

Note:

For sound consideration, cut only the holes in the
roof deck for the ductwork penetrations. Do not cut
out the entire roof deck within the curb perimeter.

If a Curb Accessory Kit is not used:

The ductwork can be attached directly to the factory-

provided flanges around the unit’s supply and return
air openings. Be sure to use flexible duct connections
at the unit.

For “built-up” curbs supplied by others, gaskets must
be installed around the curb perimeter flange and the
supply and return air opening flanges.

Rigging

A Rigging illustration and Center-of-Gravity dimensional

data table is shown in

Figure 12, p. 17

. Refer to the typical

unit operating weights table before proceeding.

1.

Remove all drill screws fastening wood protection to
metal base rail. Remove all screws securing wooden
protection to wooden top crate.

On 7½-10 ton high efficiency units, remove wire ties
from outdoor grill.

2. Remove wooden top crate.

3. Rig the unit as shown in

Figure 12, p. 17

. Attach

adequate strength lifting slings to all four lifting
brackets in the unit base rail. Do not use cables, chains,
or slings except as shown.

4. Install a lifting bar, as shown in

Figure 12, p. 17

, to

protect the unit and to facilitate a uniform lift. The
minimum distance between the lifting hook and the
top of the unit should be 7 feet.

5. Test-lift the unit to ensure it is properly rigged and

balanced, make any necessary rigging adjustments.

6. Lift the unit enough to allow the removal of base fork

pocket protection components as shown in the
following figures.

7.

Downflow units; align the base rail of the unit with the
curb rail while lowering the unit onto the curb. Make
sure that the gasket on the curb is not damaged while
positioning the unit.

WARNING

Combustible Materials!

Maintain proper clearance between the unit heat
exchanger, vent surfaces and combustible materials.
Refer to unit nameplate and installation instructions for
proper clearances. Improper clearances could result in
combustible materials catching on fire. Failure to
maintain proper clearances could result in death or
serious injury or property damage.

WARNING

Heavy Objects!

Ensure that all the lifting equipment used is properly
rated for the weight of the unit being lifted. Each of the
cables (chains or slings), hooks, and shackles used to lift
the unit must be capable of supporting the entire
weight of the unit. Lifting cables (chains or slings) may
not be of the same length. Adjust as necessary for even
unit lift. Other lifting arrangements could cause
equipment or property damage. Failure to follow
instructions above or properly lift unit could result in
unit dropping and possibly crushing operator/
technician which could result in death or serious injury.

Figure 17.

Fork pockets

Содержание YSC060ED

Страница 1: ...ning Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on...

Страница 2: ...sponsible management of refrigerants Know the applicable laws and follow them Revision Summary RT SVX38B EN 10 September 2012 MERV 8 filter with filter removal tool Stainless steel drain pan condensat...

Страница 3: ...29 Voltage Imbalance 29 Electrical Phasing Three Phase Motors 29 Test Modes 31 Unit Start Up 32 Verifying Proper Air Flow 32 Economizer Start Up 32 Compressor Start Up 33 Final System Setup 33 Mainte...

Страница 4: ...ed Condenser Coil25 3 Black Epoxy Pre Coated Condenser Coil with Hail Guard25 4 CompleteCoat Condenser Coil 5 CompleteCoat Condenser Coil with Hail Guard Digit 18 Through the Base Provisions 0 NoThrou...

Страница 5: ...ntrols 15 This option is used when ordering Novar Controls 16 Includes gas piping and shutoff field assembly required 17 Not available with high temperature duct sensor accessory 18 Digit 15 2 19 Nova...

Страница 6: ...ertinent unit data Compressor Nameplate The nameplate for the compressors are located on the side of the compressor Unit Description Before shipment each unit is leak tested dehydrated charged with re...

Страница 7: ...is sent to the remote panel if the pressure differential across the filters is at least 0 5 w c The contacts will automatically open when the pressure differential across the filters decreases to appr...

Страница 8: ...ming per day If the power is interrupted the program is retained in permanent memory If power is off for an extended period of time only the clock and day may have to be reset The Zone Sensor allows s...

Страница 9: ...orporates the Frostat control FOS mounted in the indoor coil circuit and can be activated by closing a field supplied contact installed in parallel with the FOS If this circuit is open before the comp...

Страница 10: ...stances necessary to assure adequate serviceability cataloged unit capacity and peak operating efficiency Providing less than the recommended clearances may result in condenser coil starvation short c...

Страница 11: ...ons standard efficiency Notes 1 All dimensions are in inches millimeters 2 NPT Gas Connection Figure 3 5 tons standard efficiency roof curb Note All dimensions are in inches millimeters 7 44 44 MM MM...

Страница 12: ...38B EN Figure 4 5 tons standard efficiency unit clearance and roof opening Note All dimensions are in inches millimeters CLEARANCE 36 914 MM Figure 5 6 7 tons standard efficiency Note All dimensions a...

Страница 13: ...13 Figure 6 6 7 tons standard efficiency roof curb Note All dimensions are in inches millimeters 2130 MM 356 MM Figure 7 6 7 tons standard efficiency unit clearance and roof opening Note All dimensio...

Страница 14: ...38B EN Figure 8 8 10 tons standard efficiency Note All dimensions are in inches millimeters 1 2 NPT GAS CONNECTION Figure 9 8 10 tons standard efficiency roof curb Note All dimensions are in inches mi...

Страница 15: ...Unit Dimensions RT SVX38B EN 15 Figure 10 8 10 tons standard efficiency unit clearance and roof opening Note All dimensions are in inches millimeters...

Страница 16: ...to the state of California to cause cancer through inhalation Glass wool fibers may also cause respiratory skin or eye irritation WARNING Heavy Objects Ensure that all the lifting equipment used is p...

Страница 17: ...Width 5 YSC060E 689 312 584 264 181 82 144 65 122 55 137 62 40 1025 24 600 6 YSC072E 975 443 843 383 296 134 209 95 158 72 180 82 39 980 21 542 7 YSC090E 1016 461 884 401 346 157 198 90 159 72 181 82...

Страница 18: ...ld be weather proofed after installation is completed Roof Curb Downflow The roof curbs for these units consists of a full perimeter enclosure to support the unit just inside of the unit base rail Bef...

Страница 19: ...drill screws fastening wood protection to metal base rail Remove all screws securing wooden protection to wooden top crate On 7 10 ton high efficiency units remove wire ties from outdoor grill 2 Remo...

Страница 20: ...h is attached to the combustion blower motor if horizontal discharge configuration is used Note The following units require a limit switch change out for horizontal discharge The additional limit swit...

Страница 21: ...lling screws or screws removed from duct cover screw through dimples to attach DUCT COVER to base 4 On original RETURN DUCT COVER apply 6mm continuous bead of 500 F RTV sealant around flange opposite...

Страница 22: ...provided on each unit Refer to Figure 13 p 18 and Figure 14 p 18 for the appropriate drain location The condensate drain pan is factory installed to drain condensate to the back side of the unit See...

Страница 23: ...the field installed wiring entrance into the unit is illustrated in Unit Dimensions p 10 To insure that the unit s supply power wiring is properly sized and installed follow the following guidelines...

Страница 24: ...t failure due to insufficient AC voltage supply Note Be sure to check all loads and conductors for grounds shorts and mis wiring 3 Do not run the AC low voltage wiring in the same conduit with the hig...

Страница 25: ...g a number of remote sensors in a series parallel circuit Using the BAYSENS016 or BAYSENS077 at least four sensors are required to accomplish space temperature averaging See diagram below Table 5 Zone...

Страница 26: ...of remote sensors is required Example 2 illustrates three sensors squared in a series parallel circuit Using BAYSENS077 two sensors are required to accomplish space temperature averaging Example 3 il...

Страница 27: ...38B EN 27 Figure 29 Typical field wiring diagrams for optional controls ReliaTel only BAYSENS075 BAYSENS075 BAYSENS119 BAYSENS110 BAYSENS108 BAYSENS106 BAYSENS073 BAYSENS074 BAYSENS075 ASYSTAT669A OPT...

Страница 28: ...al gas pipe mains and branches Iron Pipe Size IPS Inches Length of Pipe Ft Pipe Pipe 1 Pipe 1 Pipe 1 Pipe 15 76 176 345 750 1220 30 52 120 241 535 850 45 43 99 199 435 700 60 38 86 173 380 610 75 77 1...

Страница 29: ...rrent imbalance with a resulting increase in motor winding temperatures that will decrease motor life If the voltage imbalance is over 2 notify the proper agencies to correct the voltage problem befor...

Страница 30: ...switch and the unit mounted disconnect switch if applicable Note Upon closing main power disconnect and the unit mounted disconnect switch or circuit breaker the phase monitor will verify proper phasi...

Страница 31: ...forms self diagnostic checks to insure that all internal controls are functional It also checks the configuration parameters against the components connected to the system The System LED located on th...

Страница 32: ...p procedure Economizer Start Up ReliaTel Control Using the ServiceTest Guide in Table 6 p 30 momentarily jump across theTest 1 Test 2 terminals on LTB1 one time to start the Minimum VentilationTest 1...

Страница 33: ...n the heating mode Momentarily jump across theTest 1 Test 2 terminals on LTB1 one additional time if continuing from previous component start up or until the desired start up componentTest is started...

Страница 34: ...side the range readjust the belt tension Note Actual belt deflection force must not exceed the maximum force value shown in Table 10 7 Recheck the belt tension at least twice during the first 2 to 3 d...

Страница 35: ...or replace them Check supply fan motor bearings repair or replace the motor as necessary Inspect both the main unit control panel and heat section control box for loose electrical components and termi...

Страница 36: ...l all of the components and panels removed in Step 1 and any protective covers installed in Step 2 Note For units equipped with hail guards follow reinstallation procedure listed below Hail Guard Rein...

Страница 37: ...ant Circuit 2 Date Current Ambient Temp F C Compr Oil Level Suct Press Psig kPa Disch Press Psig kPa Liquid Press Psig kPa Super heat F C Sub cool F C Compr Oil Level Suct Press Psig kPa Disch Press P...

Страница 38: ...ce of operations for each mode to assist in verifying proper operation Make the necessary repairs and proceed to Steps 7 and 8 7 If no abnormal operating conditions appear in the test mode exit the te...

Страница 39: ...tem Failure Measure the voltage between terminals J6 9 J6 6 Normal Operation approximately 32 VDC System Failure less than 1 VDC approximately 0 75 VDC Test Mode voltage alternates between 32VDC 0 75...

Страница 40: ...the fan proving switch is closed indicating a fan failure and it will shut the unit operations down Condensate Overflow Switch When the Condensate Overflow Switch is closed a drain pan overflow condi...

Страница 41: ...nd runs continuously the ZSM is good If you are not able to turn the fan on the ZSM is defective ReliaTel Refrigeration Module RTRM Default Chart If the RTCI loses input from the building management s...

Страница 42: ...1 or CC2 24 VAC control circuit has opened check CC1 CC2 coils and any of the controls below that apply to the unit HPC1 HPC2 LPC1 LPC2 Frostat Resetting Cooling and Ignition Lockouts Cooling Failures...

Страница 43: ...chnical support Table 13 Unit wiring diagram numbers Schematic Type Schematic Type Schematic Type Description Control 4366 1012 0110 Power 4366 1005 0104 Connection Diagram 4366 1543 0110 060E 4366 10...

Страница 44: ...IMPLIED IN LAW OR IN FACT INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR USE AND IN NO EVENT SHALLWARRANTOR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some state...

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Страница 48: ...dvanced controls and HVAC systems comprehensive building services and parts For more information visit www IRCO com The manufacturer has a policy of continuous product and product data improvement and...

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