36
PKGP-SVX011A-EN
Maintenance
WARNING
Hazardous Service Procedures!
Failure to follow all precautions in this manual and on
the tags, stickers, and labels could result in death or
serious injury.
Technicians, in order to protect themselves from
potential electrical, mechanical, and chemical
hazards, MUST follow precautions in this manual and
on the tags, stickers, and labels, as well as the
following instructions: Unless specified otherwise,
disconnect all electrical power including remote
disconnect and discharge all energy storing devices
such as capacitors before servicing. Follow proper
lockout/tagout procedures to ensure the power can
not be inadvertently energized. When necessary to
work with live electrical components, have a qualified
licensed electrician or other individual who has been
trained in handling live electrical components perform
these tasks.
Monthly Maintenance
Before completing the following checks, turn the unit OFF
and lock the main power disconnect switch open.
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could
result in death or serious injury.
Disconnect all electric power, including remote
disconnects before servicing. Follow proper lockout/
tagout procedures to ensure the power can not be
inadvertently energized. Verify that no power is
present with a voltmeter.
Filters
Inspect the return air filters. Clean or replace them if
necessary.
Return Air Smoke Detector Maintenance
Airflow through the unit is affected by the amount of dirt and
debris accumulated on the indoor coil and filters. To insure
that airflow through the unit is adequate for proper
sampling by the return air smoke detector, complete
adherence to the maintenance procedures, including
recommended intervals between filter changes, and coil
cleaning is required.
Periodic checks and maintenance procedures must be
performed on the smoke detector to insure that it will
function properly. For detailed instructions concerning
these checks and procedures, refer to the appropriate
section(s) of the smoke detector Installation and
Maintenance Instructions provided with the literature
package for this unit.
Condensate Overflow Switch
During maintenance, the switch float (black ring) must be
checked to ensure free movement up and down.
Cooling Season
•
Check the unit’s drain pans and condensate piping to
ensure that there are no blockages.
•
Inspect the evaporator and condenser coils for dirt,
bent fins, etc. If the coils appear dirty, clean them
according to the instructions described in “Coil
Cleaning” later in this section.
•
Manually rotate the condenser fans to ensure free
movement and check motor bearings for wear. Verify
that all of the fan mounting hardware is tight.
•
Inspect the F/A-R/A damper hinges and pins to ensure
that all moving parts are securely mounted. Keep the
blades clean as necessary.
•
Verify that all damper linkages move freely; lubricate
with white grease, if necessary.
•
Check supply fan motor bearings; repair or replace the
motor as necessary.
•
Verify that all wire terminal connections are tight.
•
Remove any corrosion present on the exterior surfaces
of the unit and repaint these areas.
•
Generally inspect the unit for unusual conditions (e.g.,
loose access panels, leaking piping connections, etc.)
•
Make sure that all retaining screws are reinstalled in the
unit access panels once these checks are complete.
•
With the unit running, check and record the following:
–
ambient temperature
–
compressor suction and discharge pressures (each
circuit)
–
superheat (each circuit)
Record this data on an “operator’s maintenance log” like
the one shown in
. If the operating pressures
indicate a refrigerant shortage, measure the system
superheat. For guidelines, see
Important:
Do not release refrigerant to the atmosphere! If
adding or removing refrigerant is required, the
service technician must comply with all
federal, state and local laws.
Heating Season
•
Inspect the unit’s air filters. If necessary, clean or
replace them.
•
Check supply fan motor bearings; repair or replace the
motor as necessary.
•
Inspect both the main unit control panel and heat
section control box for loose electrical components and
