92
SCXF-SVX01Q-EN
Refrigerant System
If refrigerant system repair is required, Leak Test,
Brazing and Evacuation Procedures are described.
Preliminary charging is described in the Installation–
Mechanical section,
and final charging is described in the
Startup section,
“Final Refrigerant Charge,” p. 82
.
Ignore Air Cooled Only steps for Water Cooled
systems.
Refrigerant systems that have been opened must have
filter driers replaced and complete leak test and
evacuation before recharging.
Refrigerant Leak Test Procedure
W
WA
AR
RN
NIIN
NG
G
C
Co
on
nffiin
ne
ed
d S
Sp
pa
acce
e H
Ha
azza
arrd
dss!!
F
Fa
aiillu
urre
e tto
o ffo
ollllo
ow
w iin
nssttrru
uccttiio
on
nss b
be
ello
ow
w cco
ou
ulld
d rre
essu
ulltt iin
n
d
de
ea
atth
h o
orr sse
erriio
ou
uss iin
njju
urry
y..
D
Do
o n
no
ott w
wo
orrkk iin
n cco
on
nffiin
ne
ed
d ssp
pa
acce
ess w
wh
he
erre
e rre
effrriig
ge
erra
an
ntt
o
orr o
otth
he
err h
ha
azza
arrd
do
ou
uss,, tto
ox
xiicc o
orr fflla
am
mm
ma
ab
blle
e g
ga
ass m
ma
ay
y b
be
e
lle
ea
akkiin
ng
g.. R
Re
effrriig
ge
erra
an
ntt o
orr o
otth
he
err g
ga
asse
ess cco
ou
ulld
d d
diissp
plla
acce
e
a
av
va
aiilla
ab
blle
e o
ox
xy
yg
ge
en
n tto
o b
brre
ea
atth
he
e,, cca
au
ussiin
ng
g p
po
ossssiib
blle
e
a
assp
ph
hy
yx
xiia
attiio
on
n o
orr o
otth
he
err sse
erriio
ou
uss h
he
ea
alltth
h rriisskkss.. S
So
om
me
e
g
ga
asse
ess m
ma
ay
y b
be
e fflla
am
mm
ma
ab
blle
e a
an
nd
d o
orr e
ex
xp
pllo
ossiiv
ve
e.. IIff a
a lle
ea
akk
iin
n ssu
ucch
h ssp
pa
acce
ess iiss d
de
ette
ecctte
ed
d,, e
ev
va
accu
ua
atte
e tth
he
e a
arre
ea
a
iim
mm
me
ed
diia
atte
elly
y a
an
nd
d cco
on
ntta
acctt tth
he
e p
prro
op
pe
err rre
essccu
ue
e o
orr
rre
essp
po
on
nsse
e a
au
utth
ho
orriitty
y..
W
WA
AR
RN
NIIN
NG
G
E
Ex
xp
pllo
ossiio
on
n H
Ha
azza
arrd
d!!
F
Fa
aiillu
urre
e tto
o ffo
ollllo
ow
w ssa
affe
e lle
ea
akk tte
esstt p
prro
occe
ed
du
urre
ess b
be
ello
ow
w
cco
ou
ulld
d rre
essu
ulltt iin
n d
de
ea
atth
h o
orr sse
erriio
ou
uss iin
njju
urry
y o
orr
e
eq
qu
uiip
pm
me
en
ntt o
orr p
prro
op
pe
errtty
y--o
on
nlly
y--d
da
am
ma
ag
ge
e..
N
Ne
ev
ve
err u
usse
e a
an
n o
op
pe
en
n fflla
am
me
e tto
o d
de
ette
ecctt g
ga
ass lle
ea
akkss.. U
Usse
e a
a
lle
ea
akk tte
esstt sso
ollu
uttiio
on
n ffo
orr lle
ea
akk tte
essttiin
ng
g..
W
WA
AR
RN
NIIN
NG
G
E
Ex
xp
pllo
ossiio
on
n H
Ha
azza
arrd
d!!
F
Fa
aiillu
urre
e tto
o ffo
ollllo
ow
w tth
he
esse
e iin
nssttrru
uccttiio
on
nss cco
ou
ulld
d rre
essu
ulltt iin
n
d
de
ea
atth
h o
orr sse
erriio
ou
uss iin
njju
urry
y o
orr e
eq
qu
uiip
pm
me
en
ntt o
orr p
prro
op
pe
errtty
y--
o
on
nlly
y d
da
am
ma
ag
ge
e..
U
Usse
e o
on
nlly
y d
drry
y n
niittrro
og
ge
en
n w
wiitth
h a
a p
prre
essssu
urre
e rre
eg
gu
ulla
atto
orr ffo
orr
p
prre
essssu
urriizziin
ng
g u
un
niitt.. D
Do
o n
no
ott u
usse
e a
acce
etty
ylle
en
ne
e,, o
ox
xy
yg
ge
en
n o
orr
cco
om
mp
prre
esssse
ed
d a
aiirr o
orr m
miix
xttu
urre
ess cco
on
ntta
aiin
niin
ng
g tth
he
em
m ffo
orr
p
prre
essssu
urre
e tte
essttiin
ng
g.. D
Do
o n
no
ott u
usse
e m
miix
xttu
urre
ess o
off a
a
h
hy
yd
drro
og
ge
en
n cco
on
ntta
aiin
niin
ng
g rre
effrriig
ge
erra
an
ntt a
an
nd
d a
aiirr a
ab
bo
ov
ve
e
a
attm
mo
ossp
ph
he
erriicc p
prre
essssu
urre
e ffo
orr p
prre
essssu
urre
e tte
essttiin
ng
g a
ass tth
he
ey
y
m
ma
ay
y b
be
ecco
om
me
e fflla
am
mm
ma
ab
blle
e a
an
nd
d cco
ou
ulld
d rre
essu
ulltt iin
n a
an
n
e
ex
xp
pllo
ossiio
on
n.. R
Re
effrriig
ge
erra
an
ntt,, w
wh
he
en
n u
usse
ed
d a
ass a
a ttrra
acce
e g
ga
ass
ssh
ho
ou
ulld
d o
on
nlly
y b
be
e m
miix
xe
ed
d w
wiitth
h d
drry
y n
niittrro
og
ge
en
n ffo
orr
p
prre
essssu
urriizziin
ng
g u
un
niittss..
W
WA
AR
RN
NIIN
NG
G
E
Ex
xp
pllo
ossiio
on
n H
Ha
azza
arrd
d!!
F
Fa
aiillu
urre
e tto
o ffo
ollllo
ow
w iin
nssttrru
uccttiio
on
n b
be
ello
ow
w cco
ou
ulld
d rre
essu
ulltt iin
n
d
de
ea
atth
h o
orr sse
erriio
ou
uss iin
njju
urry
y..
D
Do
o n
no
ott e
ex
xcce
ee
ed
d u
un
niitt n
na
am
me
ep
plla
atte
e d
de
essiig
gn
n p
prre
essssu
urre
ess
w
wh
he
en
n lle
ea
akk tte
essttiin
ng
g ssy
ysstte
em
m..
W
WA
AR
RN
NIIN
NG
G
R
R--4
41
10
0A
A R
Re
effrriig
ge
erra
an
ntt u
un
nd
de
err H
Hiig
gh
he
err
P
Prre
essssu
urre
e tth
ha
an
n R
R--2
22
2!!
F
Fa
aiillu
urre
e tto
o u
usse
e p
prro
op
pe
err e
eq
qu
uiip
pm
me
en
ntt o
orr cco
om
mp
po
on
ne
en
nttss a
ass
d
de
essccrriib
be
ed
d b
be
ello
ow
w,, cco
ou
ulld
d rre
essu
ulltt iin
n e
eq
qu
uiip
pm
me
en
ntt ffa
aiilliin
ng
g
a
an
nd
d p
po
ossssiib
blly
y e
ex
xp
pllo
od
diin
ng
g,, w
wh
hiicch
h cco
ou
ulld
d rre
essu
ulltt iin
n
d
de
ea
atth
h,, sse
erriio
ou
uss iin
njju
urry
y,, o
orr e
eq
qu
uiip
pm
me
en
ntt d
da
am
ma
ag
ge
e..
T
Th
he
e u
un
niittss d
de
essccrriib
be
ed
d iin
n tth
hiiss m
ma
an
nu
ua
all u
usse
e R
R--4
41
10
0A
A
rre
effrriig
ge
erra
an
ntt w
wh
hiicch
h o
op
pe
erra
atte
ess a
att h
hiig
gh
he
err p
prre
essssu
urre
ess
tth
ha
an
n R
R--2
22
2.. U
Usse
e O
ON
NL
LY
Y R
R--4
41
10
0A
A rra
atte
ed
d sse
errv
viicce
e
e
eq
qu
uiip
pm
me
en
ntt o
orr cco
om
mp
po
on
ne
en
nttss w
wiitth
h tth
he
esse
e u
un
niittss.. F
Fo
orr
ssp
pe
ecciiffiicc h
ha
an
nd
dlliin
ng
g cco
on
ncce
errn
nss w
wiitth
h R
R--4
41
10
0A
A,, p
plle
ea
asse
e
cco
on
ntta
acctt y
yo
ou
urr llo
occa
all T
Trra
an
ne
e rre
ep
prre
esse
en
ntta
attiiv
ve
e..
N
No
otte
e:: These service procedures require working with
refrigerant. Do not release refrigerant to the
atmosphere! The service technician must
comply with all federal, state, and local laws.
When leak-testing refrigerant systems, observe all
safety precautions. Leak test only one circuit at a time
to minimize system exposure to potentially harmful
moisture in the air.
Field Piping (Air-cooled Discharge and Liquid
Lines)
1. Ensure all required field-installed piping pressure
tests are completed in accordance with national
and/or local codes.
2. Close liquid line angle valve.
3. Connect R-410A refrigerant cylinder to high side
charging port (at Remote Condenser or field-
supplied discharge line access port). Add
refrigerant to reach pressure of 12 to 15 psig.
4. Disconnect refrigerant cylinder. Connect dry
nitrogen cylinder to high side charging port and
increase pressure to 150 psig. Do not exceed high
side (discharge) unit nameplate design pressure.
Do not subject low side (suction) components to
high side pressure.
5. Check all piping joints, valves, etc. for leaks.
Recommend using electronic detector capable of
measuring 0.1 oz/year leak rate.
6. If a leak is located, use proper procedures to
remove the refrigerant/nitrogen mixture, break
connections and make repairs. Retest for leaks.
7. Make sure all service valves are open.
Содержание IntelliPak SCRF 25
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