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RT-SVX51L-EN

Economizer Control Actuator
Electromechanical Control

The ECA monitors the mixed air temperature, return air
temperature, minimum position setpoint (local or remote),
power exhaust setpoint, CO

2

setpoint, CO

2

, and ambient

dry bulb/ enthalpy sensor or comparative humidity (return
air humidity against ambient humidity) sensors, if selected,
to control dampers to an accuracy of ±5 percent of stroke.
The actuator is spring returned to the closed position any
time that power is lost to the unit. It is capable of delivering
up to 25 in

lb of torque and is powered by 24 Vac.

JADE Economizer Control - Low Leak
Economizer (LLE) Only

The JADE controller is a standalone economizer controller
that provides outdoor air dry-bulb economizer control
standard. With optional Sylk Bus sensors, the controller
can provide comparative or reference enthalpy control.
Dampers are controlled to an accuracy of ±3.2 percent of
stroke. The actuator is spring returned to the closed
position any time that power is lost to the actuator. It is
capable of delivering up to 88 in

lb of torque and is powered

by 24 Vac.

System Input Devices and Functions

The unit must have a thermostat input in order to operate.

For units with Low Leak Economizer (LLE), the thermostat
must be a smart thermostat as listed by the CEC (a list of
thermostats can be found at

http://www.energy.ca.gov/

title24/equipment_cert/ocst/index.html

).

The descriptions of the following basic input devices used
within the unit are to acquaint the operator with their
function as they interface with the various features. Refer to
the unit’s electrical schematic for the specific device
connections. The following controls are available from the
factory for field installation.

Drain Pan Condensate Overflow Switch
(Optional)

This input incorporates the Condensate Overflow Switch
(COF) mounted on the drain pan. When the condensate
level reaches the trip point, the COF relay energizes and
opens the 24 Vac control circuit, disabling the unit. A delay
timer prevents the unit from starting for 3 minutes.

Phase Monitor

The Phase Monitor is a three-phase line monitor module
that protects against phase loss, phase reversal and phase
unbalance. It is intended to protect compressors from
reverse rotation. It has an operating input voltage range of
180–600 Vac, and LED indicators for ON and FAULT.
There are no field adjustments and the module will
automatically reset from a fault condition.

Discharge Line Thermostat Control

The high pressure controls and the discharge line
thermostat signals are wired in series and connected to the

safety input of the LSD. The compressor contactor coil is
connected to the ‘CC’ terminal of the LSD. If the high
pressure control switch or the discharge line thermostat is
open, the 24 Vac signal to the SI input of the LSD is
interrupted and the compressor contactor coil supply is
disabled by the LSD. It has an automatic lockout.

Power Exhaust Control (Optional)

The power exhaust fan is started whenever the position of
the economizer dampers meets or exceed the power
exhaust setpoint when the indoor fan is on.

The setpoint panel is located in the return air section and is
factory set at 25% (50% for LLE).

To configure the LLE controller, set EXH1 SET (or EXH1 L
& EXH1 H with two-speed fan) in the SETPOINTS menu.
2-speed fan mode requires AUX2 I set as W.

Evaporator Frost Control

This input incorporates the Frostat™ control (FOS)
mounted in the indoor coil and can be activated by closing
a field supplied contact installed in parallel with the FOS.

If this circuit is open before the compressor is started, the
compressor will not be allowed to operate. Anytime this
circuit is opened for 5 continuous seconds during
compressor operation, the compressor for that circuit is
immediately turned “Off”. The compressor will not be
allowed to restart for a minimum of 3 minutes should the
FOS close.

Locking Safety Device with Anti-Short Cycle
Timer

This device monitors compressor safety switch trips to
prevent short cycling, protecting the compressor. A manual
reset is required after a fourth safety switch trip.

Sensors

High Temperature Sensor (BAYFRST003*)

This sensor connects to the Emergency Stop Input on the
LTB and provides high limit “shutdown” of the unit. The
sensor is used to detect high temperatures due to fire in the
air conditioning or ventilation ducts. The sensor is designed
to mount directly to the sheet metal duct. Each kit contains
two sensors. The return air duct sensor (X1310004001) is
set to open at 135°F.

The supply air duct sensor (X1310004002) is set to open at
240°F. The control can be reset after the temperature has
been lowered approximately 25°F below the cutout
setpoint.

Thermostat (TCONT802AS32DA)

This thermostat is a multi-stage 3 heat/2 cool,
autochangeover digital display thermostat. It is a
programmable thermostat, and a 7-day programmable stat
with night setback shall be available. In addition, it is wall
mounted.

General Information

Содержание Foundation GCC180-300

Страница 1: ...Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the t...

Страница 2: ...t is used in these service procedures In addition some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants Know the applic...

Страница 3: ...o help assure trouble free operation A maintenance schedule is provided at the end of this manual Should equipment failure occur contact a qualified service organization with qualified experienced HVA...

Страница 4: ...28 Unit Disconnect FIYUDC 28 Through the Base Gas Utility Option 29 Field Installed Connections 29 Pre Start 31 Verifying Proper Air Flow Units with Belt Drive Indoor Fan 31 Electromechanical Control...

Страница 5: ...thly Maintenance 40 Filters 40 Condensate Overflow Switch 40 Cooling Season 40 Heating Season 41 Coil Cleaning 41 Troubleshooting 44 Standard Troubleshooting 44 Ignition Module 44 Failures 44 Low Leak...

Страница 6: ...lief1 J Downflow Low Leak Economizer Dry Bulb w o Barometric Relief L Downflow Low Leak Economizer Reference Enthalpy w o Barometric Relief N Downflow Low Leak Economizer Comparative Enthalpy w o Baro...

Страница 7: ...o not proceed with installation of a damaged unit without sales representative approval Inspect the complete exterior for signs of shipping damages to unit or packing material Verify that the nameplat...

Страница 8: ...nd the module will automatically reset from a fault condition Discharge Line Thermostat Control The high pressure controls and the discharge line thermostat signals are wired in series and connected t...

Страница 9: ...nu OCC INPUT Attach the occupancy sensor to the OCC SENSOR wire and R terminal at customer connections The occupancy sensor must utilize a normally open contact for proper operation If an occupancy se...

Страница 10: ...er airflows or recirculation of hot condenser air Figure 1 Typical installation clearance for single and multiple unit applications NOTES 1 FOR HORIZONTAL DISCHARGE UNIT THIS MEASUREMENT IS REDUCED TO...

Страница 11: ...Y GAS CONNECTION G C UNIT ONLY CONDENSATE DRAIN CONNECTION Figure 3 Cooling with optional electrical heat front and side views gas electric NOTES 1 THROUGH THE BASE GAS AND ELECTRICAL IS NOT STANDARD...

Страница 12: ...CTION AND ALL DIMENSIONS WITH INSTALLER DOCUMENTS BEFORE INSTALLATION THROUGH THE BASE ELECTRICAL RETURN SUPPLY 7 3 8 123 1 8 THRU THE BASE GAS G C UNIT ONLY 36 1 16 6 15 16 6 13 16 68 9 16 7 7 16 14...

Страница 13: ...1 16 357 MM 2 51 MM 69 1 2 1765 MM Figure 7 Cooling with optional electrical heat downflow duct connections field fabricated 1 25 4 MM CURB FLANGE LONG SIDES 14 1 16 357 MM 7 7 16 189 MM 73 7 16 1865...

Страница 14: ...ing with optional electric heat barometric relief and economizer NOTES 1 VERIFY WEIGHT CONNECTION AND ALL DIMENSIONS WITH INSTALLER DOCUMENTS BEFORE INSTALLATION 2 BAROMETRIC RELIEF IS FOR USE WITH A...

Страница 15: ...l electric heat manual damper NOTE VERIFY WEIGHT CONNECTION AND ALL DIMENSIONS WITH INSTALLER DOCUMENTS BEFORE INSTALLATION BACK VIEW OF UNIT LEFT VIEW OF UNIT FAN MANUAL DAMPER HOOD 123 1 8 18 1 4 26...

Страница 16: ...20 GCC240A 2350 2025 643 512 403 466 55 37 25 GCC300A 2386 2061 671 524 393 472 55 36 a Weights are approximate Horizontal and downflow unit and corner weights may vary slightly b Weights do not inclu...

Страница 17: ...unit operating weights rigging before proceeding 1 Remove the shipping crate from around the unit Once fork trucking is complete and unit is ready to place on the curb remove all fork access brackets...

Страница 18: ...equired anchor the unit to the roof with hold down bolts or isolators Check with a roofing contractor for proper waterproofing procedures Ductwork Elbows with turning vanes or splitters are recommende...

Страница 19: ...installed disconnect switch and to the main power terminal block HTB1 in the unit control panel Install proper grounding wires to an earth ground Note All field installed wiring must comply with NEC a...

Страница 20: ...r horizontal operation 4 Reinstall the heat section access panel Figure 17 Factory installed down flow TCO1 limit location Gas Heater Conversion Instructions Important Conversion should be made prior...

Страница 21: ...te See the following figure 9 Using three screws install the ship with air orifice plate Figure 21 Remove screws from inducer blower assembly and air orifice plate Figure 22 Remove screws from inducer...

Страница 22: ...nversion is complete scratch off the ink square to the right hand side SCRATCH INK OFF SQUARE WHEN USING SUPPLEMENTAL HEATING DATA on both English and French nameplate 18 Paste the ship with supplemen...

Страница 23: ...s is determined by unit size Access to the filters is obtained by removing the filter access panel Refer to the unit Service Facts shipped with each unit for filter requirements Note Do not operate th...

Страница 24: ...Wiring Through the Base Electrical Option Location of the applicable electrical service is illustrated below Refer to the customer connection diagram that is shipped with the unit for specific termina...

Страница 25: ...n and optional through the base gas shut off valve are rated at 0 50 PSIG maximum A pressure reducing regulator is recommended to prevent this maximum from being exceeded These components must be isol...

Страница 26: ...Gas 8 5 to 9 5 LP Minimum Supply Air Temperature Across Heat Exchanger 40 F a A voltage reading across pens V and V is equatable to the flame sensing current One volt equals one micro amp Table 4 Pip...

Страница 27: ...ernally connected for the proper rotation when the incoming power supply is phased as A B C Proper electrical supply phasing can be quickly determined and corrected before starting the unit by using a...

Страница 28: ...rify that no power is present with a voltmeter Check all electrical connections for tightness and point of termination accuracy Verify that the condenser airflow is unobstructed Verify that the conden...

Страница 29: ...connects and discharge all motor start run capacitors before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized Verify with a CAT III or IV voltmet...

Страница 30: ...30 RT SVX51L EN Figure 31 Through the base gas piping installation Installation...

Страница 31: ...using the setpoint potentiometer located on the Economizer Control ECA if applicable Electromechanical Controls Test Procedure See unit schematic for correct wire numbers Fan Test and Minimum Ventila...

Страница 32: ...itch is set to the Auto position the thermostat energizes the indoor fan relay coil F to start the indoor fan motor IDM The fan relay F de energizes after the cooling requirement has been satisfied Wh...

Страница 33: ...blinks System lockout failure to ignite no spark low no gas pressure etc Table 8 Ignition module diagnostics continued Three blinks Pressure switch no vent air flow bad CBM closed at initial call for...

Страница 34: ...ign Min Position pot with a range of 0 50 If the Building Design Min Position is set to be higher than the DCV Min Position the setpoints will be capped at the DCV Min Position and the setpoint for th...

Страница 35: ...VENTMAX Closed On Off Low 24 v On 0 v Off VENTMIN L to VENTMAX Closed On On High 24 v On 24 v On VENTMIN H to VENTMAX Closed Yes Off Off Low 0 v Off 0 v Off VENTMIN L to VENTMAX Closed On Off Low 0 v...

Страница 36: ...e enthalpy and dual enthalpy boundaries parameters ES1 through ES5 Enth Curve Temp dry Bulb F Temp dewpoint F Enthalpy btu lb da Point P1 Point P2 Temp F Humid RH Temp F Humid RH ES1 80 0 60 0 28 0 80...

Страница 37: ...emand for cooling When a open circuit has occurred the Frostat opens the 24 Vac ground and opens all of the cooling contactors Initiation of Operating Modes The JADE controller is able to initiate the...

Страница 38: ...he following illustration for the compressor terminal phase identification Do not allow the compressor to operate backwards for more than 5 seconds Operation for a period of time longer than this will...

Страница 39: ...roper belt tension 2 Set the large O ring on the belt tension gauge at the deflection value determined in Step 1b 3 Set the small O ring at zero on the force scale of the gauge plunger 4 Place the lar...

Страница 40: ...ns to ensure free movement and check motor bearings for wear Verify that all of the fan mounting hardware is tight Inspect the F A R A damper hinges and pins to ensure that all moving parts are secure...

Страница 41: ...eaning agents can be either acidic or highly alkaline and can burn severely if contact with skin or eyes occurs Handle chemical carefully and avoid contact with skin ALWAYS wear Personal Protective Eq...

Страница 42: ...42 RT SVX51L EN Table 18 Unit data log continued schematic s connections Network ID Maintenance...

Страница 43: ...sig kPa Liquid Press Psig kPa Superheat F C Sub cool F C Compr Oil Level Suct Press Psig kPa Disch Press Psig kPa Liquid Press Psig kPa Superheat F C Sub cool F C ok low ok low ok low ok low ok low ok...

Страница 44: ...to start the unit This procedure will allow you to check all of the external controls relays contactors etc and the IGN 5 Test the system through all of the available modes and verify operation of al...

Страница 45: ...emp sensor failure fault Not economizing when it should Economizing when it should not Damper not modulating Excess outdoor air Damper Stuck Open x x x Damper Stuck at Minimum x x Bad or Unplugged Act...

Страница 46: ...s between pulse sequences Error Code 1 Flash Actuator Fault 2 Flashes CO2 Sensor 3 Flashes RA Humidity Sensor 4 Flashes RA Temp Sensor 6 Flashes OA Humidity Sensor 7 Flashes OA Temp Sensor 8 Flashes M...

Страница 47: ...rt Table 21 Wiring diagrams Type of Airflow Schematic Type Voltage Diagram Number Description Multi Speed Fans Power 208 230 12134575 Schematic PWR EM 208V 230V 2 Stage GH with VFD 15T 25T 460 575 121...

Страница 48: ...and liabilities under this warranty are limited to furnishing F O B factory or warehouse at the warrantor designated shipping point freight allowed to Buyer s city or port of export for shipments out...

Страница 49: ...RT SVX51L EN 49 Notes...

Страница 50: ...50 RT SVX51L EN Notes...

Страница 51: ...RT SVX51L EN 51 Notes...

Страница 52: ...please visit trane com or americanstandardair com Trane and American Standard have a policy of continuous product and product data improvement and reserve the right to change design and specifications...

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