Trane AquaStream 2 CCUN 205 HE Скачать руководство пользователя страница 1

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Indoor liquid chiller with integrated
hydraulic module

Water-cooled: CGWN 205 - 206 - 207 - 208 -
209 - 210 - 211 - 212 -213 - 214 - 215
Condenserless: CCUN 205 - 206 - 207 - 208 -
209 - 210 - 211 - 212 - 213 - 214 - 215

Installation
Operation
Maintenance

CG-SVX06D-E4

Содержание AquaStream 2 CCUN 205 HE

Страница 1: ...chiller with integrated hydraulic module Water cooled CGWN 205 206 207 208 209 210 211 212 213 214 215 Condenserless CCUN 205 206 207 208 209 210 211 212 213 214 215 Installation Operation Maintenance...

Страница 2: ...refrigerant implemented in Trane Air Conditioning and Refrigeration Equipment The operator contractor or end user must check local environmental regulations impacting installation operation and dispos...

Страница 3: ...he site representative must notify Trane Epinal Operations Claims team and send a copy of the delivery note The customer or the site representative should send a registered letter to the last carrier...

Страница 4: ...nty 3 Reception 3 About this manual 3 About the unit 3 Refrigerant 3 General data 6 Installation 13 Unit nameplate 13 Installation instructions 13 Handling 14 Minimal installation water content 17 Wat...

Страница 5: ...ation 53 Installation checklist 53 Control and unit operation 54 Weekly start up 54 Weekend shutdown 54 Seasonal shutdown 54 Seasonal start up 55 Maintenance 56 Maintenance instructions 56 Troubleshoo...

Страница 6: ...Heater compA CompB W 160 160 Evaporator Number 1 Type Brazed plate Model DP400 74 DP400 90 DP400 114 DP400 162 DP400 186 DP400 186 DP400 206 Water volume total L 15 6 18 9 24 0 34 1 39 2 39 2 43 4 An...

Страница 7: ...porator Water Connections Grooved pipe connections Diameter 4 Max water side operating pressure without hydraulic module kPa 1000 1000 1000 1000 with hydraulic module kPa 400 400 400 400 Condenser Num...

Страница 8: ...B W 160 160 160 160 160 160 Evaporator Number 1 Type Brazed plate Model DV58 138 DV58 154 DV58 170 Water volume total l 32 4 32 4 34 1 Antifreeze Heater W Evaporator Water Connections Grooved pipe con...

Страница 9: ...m 2900 Power factor compA CompB 0 82 0 82 0 82 0 87 0 87 0 87 0 87 0 84 0 84 0 84 0 84 0 88 0 88 0 88 Sump Heater compA CompB W 160 160 Evaporator Number 1 Type Brazed plate Model DP400 74 DP400 90 DP...

Страница 10: ...Brazed plate Model AC350 190DQ AC350 190DQ AC350 210DQ AC350 230DQ Water volume total l 38 38 42 46 Antifreeze Heater W no no no no Evaporator Water Connections Grooved pipe connections Diameter 4 Ma...

Страница 11: ...215 215 Motor RPM rpm 2900 2900 2900 Power factor compA CompB 0 82 0 82 0 82 0 87 0 87 0 87 Sump Heater compA CompB W 160 160 160 160 160 160 Evaporator Number 1 Type Brazed plate Model DP400 154 DP4...

Страница 12: ...ser volume expansion capacity 3 l 3600 3600 3600 3600 3600 3600 3600 5100 5100 5100 5100 Water strainer diameter 3 3 4 4 4 4 4 4 4 4 4 Piping Steel Table 8 Condenser hydraulic module 205 206 207 208 2...

Страница 13: ...face is flat and level and can withstand the weight or the unit Isolating rubber pads 6 pads are supplied as standard with the machine 55x150mm They should be placed between the supporting floor and t...

Страница 14: ...fting points 3 Minimum rated lifting capacity vertical of each sling and spreader bar shall be no less than the tabulated unit shipping weight Refer to Figures 1 and 2 CAUTION This unit must be lifted...

Страница 15: ...Installation 15 CG SVX06D E4 Figure 2 Rigging the unit CGWN CCUN 212 215 C B A D C B A D...

Страница 16: ...2400 CGWN 206 CGWN 207 CGWN 208 CGWN 209 CGWN 210 CGWN 211 CGWN 212 CGWN 213 CGWN 214 CGWN 215 CGWN 205 HE CGWN 206 HE CGWN 207 HE CCUN 205 CCUN 206 CCUN 207 CCUN 208 CCUN 209 CCUN 210 CCUN 211 CCUN...

Страница 17: ...improperly treated water or from the use of saline or brackish water If water treatment is required contact your local Trane sales office Table 10 Minimal water content Notes 1 Minimum water loop vol...

Страница 18: ...mp integrated hydraulic module single or dual pump low or high pressure head 2 Condenser side options No hydraulic control With pump contactors to control a remote pump single or dual With pump integr...

Страница 19: ...le 212 215 CW HW 3 3 2 1 3 3 4 4 5 1 Insulated evaporator 2 Valve for air vent 3 SAE Male pressure tab 4 SAE Male drain tab 5 Condenser CW Chilled water loop HW Condensation water loop TT Temperature...

Страница 20: ...1 Figure 6 CCUN hydraulic flow chart without hydraulic module 212 215 CW 1 2 3 4 3 1 Insulated evaporator 2 Valve for air vent 3 SAE Male pressure tab 4 SAE Male drain tab CW Chilled water loop TT Tem...

Страница 21: ...d evaporator 2 Valve for air vent 3 SAE Male pressure tab 4 SAE Male drain tab 5 Condenser 6 Water strainer 7 Expansion Tank 8 Pressure relief valve 9 Single or double evaporator pump 10 Drain pan 11...

Страница 22: ...e tab 4 SAE Male drain tab 5 Single condenser 6 Water strainer 7 Expansion Tank 8 Pressure relief valve 9 Single or double evaporator pump 10 Drain pan 11 Double condenser pump 12 1 4 NPT drain tab 13...

Страница 23: ...porator 2 Valve for air vent 3 SAE Male pressure tab 4 SAE Male drain tab 5 Condenser 6 Water strainer 7 Expansion Tank 8 Pressure relief valve 9 Single or double evaporator pump 10 Drain pan CW Chill...

Страница 24: ...e 9 Single or double evaporator pump 10 Drain pan 11 Condenser pump CW Chilled water loop TT Temperature sensor Pi Pressure gauge FT Water flow switch For sizes 205 to 207 standard head 3 For sizes 20...

Страница 25: ...water entering and leaving temperatures not mandatory 6 Expansion compensators avoid mechanical stress between chiller and piping installation 7 Stop valve located on the outlet connection used to me...

Страница 26: ...ed water temperature and subcooling Tables 12 14 provide the maximum acceptable height according to subcooling available and recommended diameters for discharge liquid lines when CCUN condenserless ch...

Страница 27: ...n 27 CG SVX06D E4 Figure 14 Installation configuration CCUN below remote condenser 1 Discharge line 2 Liquid line Figure 15 Installation configuration CCUN above remote condenser 1 Discharge line 2 Li...

Страница 28: ...amount of subcooling more refrigerant charge is required Table 11 Maximum elevation H of CCUN above remote condenser For recommended discharge line diameters refer to the following tables For vertical...

Страница 29: ...1 8 1 3 8 1 5 8 CCUN 209 1 1 8 1 3 8 1 5 8 CCUN 210 1 1 8 1 3 8 1 5 8 CCUN 211 1 1 8 1 3 8 1 5 8 CCUN 212 1 3 8 1 5 8 2 1 8 CCUN 213 1 5 8 2 1 8 CCUN 214 1 5 8 2 1 8 CCUN 215 1 5 8 2 1 8 2 5 8 Require...

Страница 30: ...08 7 8 1 1 8 1 3 8 CCUN 209 7 8 1 1 8 1 3 8 CCUN 210 7 8 1 1 8 1 3 8 CCUN 211 7 8 1 1 8 1 3 8 CCUN 212 1 1 8 1 3 8 CCUN 213 1 1 8 1 3 8 1 5 8 CCUN 214 1 1 8 1 3 8 1 5 8 CCUN 215 1 1 8 1 3 8 1 5 8 Requ...

Страница 31: ...ated pressure Refrigerant charge CCUN 205 211 units are delivered with a 3kg refrigerant charge per circuit and isolating valves CCUN 212 215 units are delivered with a nitrogen holding charge and iso...

Страница 32: ...6 1 3 8 45 1 1 8 70 211 Standard 1 2 79 1 3 8 44 1 1 8 69 212 Standard 1 109 1 3 8 76 1 5 8 54 Standard 2 77 1 3 8 43 1 5 8 30 213 Standard 1 109 1 3 8 76 1 5 8 54 Standard 2 109 1 3 8 76 1 5 8 54 214...

Страница 33: ...rature 3 Add ethylene glycol in the chilled water 4 Drain water circuit however be aware of corrosion process when drained Note If machinery room can be exposed to temperature below 0 C systems 2 3 an...

Страница 34: ...covered and protected before power supplies are connected 2 Install power supply cabling as shown in wiring diagram Adequate cable gland should be chosen ensuring no foreign bodies enter the electric...

Страница 35: ...Installation 35 CG SVX06D E4 Figure 21 CGWN and CCUN main power supply connection 1 212 215 1 Power cable inlet 2 Disconnect switch 1 shown here CGWN Components in same location on CCUN 1 2...

Страница 36: ...ired also The sensing bulb is extended on the sensor side outside the unit These wires can be spliced with two 0 75mm type or similar wires with a maximum of 305 meters Splice at sensor end must be wa...

Страница 37: ...Installation 37 CG SVX06D E4 Note Make sure phase order is correct Should the compressor be noisy reverse 2 phases Figure 24 Outdoor ambient air sensor connection...

Страница 38: ...0 1 1 75 00 7 3 5 1 0 1 1 87 50 8 4 0 1 1 1 100 00 Stage Number of Fans 1 2 3 4 Capacity 0 0 0 0 0 0 0 00 1 1 1 0 0 0 25 00 2 2 1 0 1 0 50 00 3 3 0 0 1 1 75 00 4 4 1 0 1 1 100 00 Output relay Fan 1 F...

Страница 39: ...ture to minimize compressor discharge temperature For very high leaving condensing water temperature above 55 C the refrigerant charge can be minimized by 20 Figure 25 CGWN operating limits 180 kW 350...

Страница 40: ...the thermometers and manometers position Check chilled water pumps interconnection to control panel Ensure that the isolation resistance of all power supply terminals to ground complies with standards...

Страница 41: ...s Checking and setting Compressors Check oil level at rest The level should reach at least the minimum oil level on the indicator located on oil equalization line see figure 30 when the compressors ha...

Страница 42: ...value 2 megohms Operating parameters statement Switch on main power supply switch Start the water pump s and check there is no cavitation Start up the unit following procedure described in the CGWN C...

Страница 43: ...ort which must be sent as soon as possible to your local Trane office Do not start up a motor whose insulation resistance is less than 2 megohms Phase imbalance should not be greater than 2 The voltag...

Страница 44: ...Standard and High Efficiency units evaporator pressure drop EWFR Evaporator Waterflow Rate EWPD Evaporator Water Pressure Drop Figure 31 Standard units condenser pressure drop CWFR Condenser Waterflo...

Страница 45: ...igh Efficiency units Low head pressure Single pump EWFR Evaporator Waterflow Rate EWPD Evaporator Water Pressure Drop Figure 33 Evaporator available pressure Standard and High Efficiency units Low hea...

Страница 46: ...gh Efficiency units High head pressure Single pump EWFR Evaporator Waterflow Rate EWPD Evaporator Water Pressure Drop Figure 35 Evaporator available pressure Standard and High Efficiency units High he...

Страница 47: ...low Rate CWPD Condenser Water Pressure Drop Note Pumps remain the same when variable speed drive option is selected Figure 37 Condenser available pressure Standard and High Efficiency units High head...

Страница 48: ...6D E4 48 Figure 38 Condenser available pressure Standard units Variable speed pump 212 215 CWFR Condenser Waterflow Rate CWPD Condenser Water Pressure Drop 0 50 100 150 200 0 5 10 15 20 25 30 35 CWFR...

Страница 49: ...added in the chilled water circuit the following adjustment factors have to be taken in account Figure 39 Ethylene Glycol recommended concentration LWT Lowest water temperature 0 5 10 15 20 25 30 35...

Страница 50: ...General Start up CG SVX06D E4 50 Figure 40 Propylene Glycol recommended concentration LWT Lowest water temperature 0 5 10 15 20 25 30 35 40 45 10 8 6 4 2 0 2 4 LWT C Concentration Concentration...

Страница 51: ...1 00 1 00 Ethylene Glycol 10 0 0 99 1 00 1 02 1 02 1 00 1 00 20 0 0 98 1 00 1 05 1 06 1 00 1 00 30 0 0 97 1 00 1 10 1 10 1 00 1 00 0 10 1 00 1 00 1 00 1 00 1 02 1 05 0 20 1 00 1 01 1 00 1 00 1 04 1 09...

Страница 52: ...nd in the table above can be applied as follows 1 Cooling capacity with glycol kW F CC x Cooling capacity water kW found in the General data section 2 Power Input with glycol kW F PI x Power Input wat...

Страница 53: ...evaporator Check presence of air purge valve Check rinsing and filling of chilled water pipes Check water pump s contactor interconnected to control panel Check water flow Check chilled water pressure...

Страница 54: ...cautions are taken to prevent frost damages during negative ambient temperature Do not put the general disconnect switches to off except if the unit is drained Trane does not recommend draining the un...

Страница 55: ...eak test Check configuration of unit control module Change the oil as required based upon results of the oil analysis made during seasonal shutdown Get the 8 condition measurements at the same time on...

Страница 56: ...is Carry out leak test Inspect contacts and tighten terminals Record operating pressures temperatures amperages and voltage Check operation of machines compare conditions of operation against original...

Страница 57: ...exhaustively tested in Trane laboratories to the specific requirement of Trane chiller and hence the user s requirements Any use of oils not meeting specifications recommended by Trane is the respons...

Страница 58: ...ripped Discharge pressure too high a Voltage too low b Cooling demand too high or condensing temperature too high Not enough cooling fluid Water flow to evaporator too low See instructions for dischar...

Страница 59: ...ystem Reduce water flow if necessary Condenser air output too hot Reduced air flow Air intake temperature higher than specified for unit Clean or replace air filters Clean coil Check operation of fan...

Страница 60: ...should be observed during maintenance and service visits 1 The maximum allowable pressures for system leak testing on low and high pressure side are given in the chapter Installation Always provide a...

Страница 61: ...Notes 61 CG SVX06D E4...

Страница 62: ...Notes CG SVX06D E4 62...

Страница 63: ...Notes 63 CG SVX06D E4...

Страница 64: ...t to change design and specifications without notice Only qualified technicians should perform the installation and servicing of equipment referred to in this publication www trane com For more inform...

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