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Page 17

Installer’s Guide

Gas Pressure Set-up Precautions

IMPORTANT:  

Do not connect gas piping to the unit until a line 

pressure test has been completed. This unit should never be 

exposed to gas line pressure in excess of 14 inches water column 

(1/2 PSIG). The furnace and its equipment shutoff valve must be 

disconnected from the gas supply piping system during any pres-
sure testing of that system at test pressures in excess of 1/2 psi. 

The furnace must be isolated from the gas supply piping system 

by closing its individual manual shut-off valve during any pressure 

testing of the gas supply piping system at test pressures less than 

or equal to 1/2 psig (3.48 kPa).

Gas Supply Line Pressure

Before connecting the unit to the gas supply line, be sure to deter-

mine the gas pressure in the line.

If the gas supply pressure is excessive (above 14 inches water 

column or 1/2 psig), install a pressure regulator either at the supply 

source or in the branch circuit serving the unit.  Once the regulator 

is installed, set it to provide a pressure of 7 inches water column 

with the unit operating and no greater than 14 inches water column 

with the unit not operating.

NOTE:

 Gas pressure in excess of 14 inches water column 

(1/2  psig) may damage the regulator, while improper regulation 

may result at pressures lower than 5.5 inches water column at 

the unit inlet.

If the supply line pressure is below the minimum supply pressure 

indicated on the unit nameplate, contact the gas supply company.

Follow these steps to complete the installation of the unit gas pip-

ing.  See Figure 17.

NOTE:

  The shut-off gas cock must be installed outside of the 

unit and should meet the specifications of all applicable national 

and local codes

.

Table 2. Natural Gas Only

TABLE OF CUBIC FEET PER HOUR OF GAS

FOR VARIOUS PIPE SIZES AND LENGTHS

PIPE
SIZE

(inch)

LENGTH OF PIPE (feet)

10

20

30

40

50

60

70

1/2

132

92

73

63

56

50

46

3/4

278

190

152

130

115

105

96

1

520

350

285

245

215

195

180

1-1/4

1050

730

590

520

440

400

370

  THIS TABLE IS BASED ON PRESSURE DROP OF 0.3 INCH W.C. 
AND 0.6 SP.GR. GAS

IMPORTANT

:

  

Before making the gas pipe connection give serious 

consideration to providing the clearance necessary to remove the 
access panels on the unit (e.g., economizer and filter access panels).

NOTE

:  In the absence of local codes, the installation must con-

form with American National Standard--Z223.1--National Fuel 
Gas Code, Latest Revision.

The available gas supply must agree with the required gas supply 
marked on the unit nameplate.  Minimum permissible gas supply 
pressure for purpose of 

input adjustment

 must be at least 7.0 in. w. 

c. (inches water column) for natural gas and 11 in. w. c. for LP Gas.

Pipe Delivery Schedule

NOTE:

  The following procedure and tables apply to Natural 

Gas 

only.

  1. Obtain from the gas company the heating value and specific 

gravity of the gas delivered.

  2. Determine the exact length of pipe needed.

  3. Read BTUH input nameplate on the furnace.

  4. Use the multiplier opposite the specific gravity of the gas given 

in Table 1 below and insert in the following formula:

  5. Using Table 2, select the pipe length nearest to calculated size.

Table 1

. Specific Gravity Multiplier

DEALER INSTALLED

GROUND UNION

1/8" N.P.T.PLUGGED

ACCESS FOR TEST

GAUGE CONNECTION

FROM

GAS SUPPLY

FIELD SUPPLIED MAIN

GAS VALVE, MUST BE

INSTALLED BY DEALER

OUTSIDE OF UNIT.

UNIT

TO MAIN

CONTROL

VALVE

6"

MIN

DRIP LEG
(6" MIN)

Figure 17. Gas Pipe

NOTE:

  If this is an LP Gas application, consult your LP Gas 

supplier for pipe sizes and deliveries.

  6.  Follow this line vertically down to the exact CFH found in Step 4 

above or the next highest value.

  7. Read horizontally to the left of this column for the required pipe 

size diameter.

Furnace Input in BTUH

Gas Heat Contne in BTU/Cu. Ft. X Multiplier

CFH =

  1. Install a tapped, Style A (1/8-inch NPT tap) shut-off gas cock at 

the end of the gas supply line near the unit.  Be sure the tapped 
gas cock is downstream of the pressure regulator, if used.

  2. Install a ground union joint downstream of the shut-off cock.  

This joint must also be installed outside of the unit.

  3.  Install a drip leg at least six (6) inches in depth next to the union 

as shown in Figure 17.  This drip leg is required to collect any 
sediment that may be deposited in the line.

SPECIFIC 

GRAVITY

MULTIPLIER

MULTIPLIERS TO BE USED 

WHEN THE SPECIFIC GRAV-

ITY OF THE GAS IS OTHER 

THAN 0.60

.50

1.10

.55

1.04

.60

1.00

.65

.962

Содержание 4YCZ6024

Страница 1: ...ures on the fan Operating the unit without the access panels properly installed may result in severe personal injury or death WARNING SAFETY HAZARD This information is for use by individuals having adequate backgrounds of electrical and mechanical experience Any attempttorepairacentralairconditioningproductmayresult inpersonalinjuryand orpropertydamage Themanufacturer or seller cannot be responsib...

Страница 2: ...R 410A operating pressure exceeds the limit of R 22 Proper service equipment is required Failure to use proper service tools may result in equipment damage or personal injury SERVICE Use only R 410A Refrigerant and approved POE compres sor oil IMPORTANT Wear appropriate gloves arm sleeve protectors and eye protection when servicing or maintaining this equipment PRECAUTIONARY MEASURES Avoid breathi...

Страница 3: ...g 16 Gas Piping Installation 16 Pipe Delivery Schedule natural gas only 17 Gas Pressure Set up Precautions 17 Gas Supply Line Pressure all fuels 17 Verify Manifold Pressure 18 Input Check and Adjustment 18 High Altitude Installation 19 Air Filter Installation 19 Electrical Wiring 19 Electrical Connections 18 Electrical Power 19 Disconnect Switch 19 Over current Protection 19 Power Wiring 19 Contro...

Страница 4: ... Determine Unit Clearances Figure 1 4YCZ6024 6036 1 of 3 Figures 1 through 6 show the unit critical dimensions DWG NO D673947G01_REVC NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit ...

Страница 5: ...Page 5 Installer s Guide Figure 2 4YCZ6024 6036 2 of 3 ...

Страница 6: ...uide Step 2 Determine Unit Clearances Figure 1 4YCZ6024 6036 3 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit ...

Страница 7: ...Page 7 Installer s Guide Figure 4 4YCZ6048 through 4YCZ6060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit ...

Страница 8: ...Page 8 Installer s Guide Figure 5 4YCZ6048 through 4YCZ6060 2 of 3 ...

Страница 9: ...Page 9 Installer s Guide Figure 6 4YCZ6048 through 4YCZ6060 3 of 3 ...

Страница 10: ...r to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabricated curb should be in place before the unit is hoisted to the roof top The Roof Mounting Curb frame must be installed on a flat level section of the roof maximum of 1 4 per foot pitch and provide a lev...

Страница 11: ...clearance to combustible mate rial shall be maintained on air outlet duct Rooftop Installation Curb Mounting Convert Horizontal Airflow to Down Airflow The factory ships the unit for horizontal airflow Perform this procedure to convert the unit to down airflow 1 Remove the three 3 sheet metal screws securing the supply aircover and the four 4 sheet metal screws securing the return air cover from t...

Страница 12: ...tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparing the unit for lifting check the unit dimension drawings for center of gravity for lifting safety Figures 1 to 6 page 4 9 Because of placement of internal components the unit s weight may be unevenly distributed Approximate unit weights are also provided in the unit drawings NOTE When unit rigging and...

Страница 13: ... roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locate and secure the sleeper rails to the roof Three 3 sleeper rails are required One on each end to support the edges of the unit and one across the center of the unit The center rail must run inside both drip lips Vibration isolators should be installed as indicated on...

Страница 14: ...sible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars Base of unit rest on top of curb rails Drip lip on perimeter of unit Top shipping skid attached to unit IMPORTANT To prevent damage to the sides and top of the unit when hoisting retain the top shipping skid on the unit or use spreader bars...

Страница 15: ...orizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Angle Iron Frame Roof Flashing Supply Air Channel Iron Center Support Center Support required on all Frame Applications ...

Страница 16: ...oise and vibration transmission Elbows with turning vanes or splitters are recommended to minimize air noise and resistance The first elbow in the ductwork leaving the unit should be no closer than two 2 feet from the unit to minimize noise and resistance To prevent leaking do not attach the ductwork to the bottom of the unit base refer to the bottom example in Figure 14 A 3 4 inch female NPT cond...

Страница 17: ...e making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g economizerandfilteraccesspanels NOTE In the absence of local codes the installation must con form with American National Standard Z223 1 National Fuel Gas Code Latest Revision The available gas supply must agree with the required gas supply marked on the unit nam...

Страница 18: ...nchonthegasvalveinletboss connect the gas piping to the unit Check the completed piping for leaks using a soap and water solution or the equivalent 6 After installation of the gas pipe in the unit the pipe opening should be closed with the filler barrier plug provided Manifold Pressure Check the manifold pressure at the unit gas valve Do not exceed the recommended pressure shown on the unit namepl...

Страница 19: ...hat require 49 orifices for altitudes from 7000 8000 orifices must be changed to 50 HIGH ALTITUDE DERATE CHART NAT Altitude In Feet Inputs shown are with factory orifices 3 5 WC High Fire 1 8 WC Low Fire Natural Gas heating value of 950 btu cuft Electrical Power It is important that proper electrical power be available for the unit Voltage variation should remain within the limits found on the uni...

Страница 20: ...itioning systems been checked at the service ports for charge and leak tested if necessary Does the condenser fan and indoor blower turn free without rub bing and are they tight on the shafts Has the indoor blower speed been determined and the proper speed been set See the Unit Wiring Diagram Has all work been done in accordance with applicable local and national codes Are all covers and access pa...

Страница 21: ...Page 21 Installer s Guide Figure 22 4YCZ6 Field Wiring Diagram NOTE For economizer wiring instructions see the Installer s Guide that came with your economizer ...

Страница 22: ...cooling setpoint to above room temperature Heating Cycle Theseunitsareequippedwithasolid stateignitioncontrolthatlights the burners each time the thermostat calls for heat The burners are extinguished during the OFF cycle The gas heating section of the unit can be started using the follow ing procedure 1 Be sure the thermostat is at its lowest setting and the power to the unit is off a Turn the ma...

Страница 23: ...ond postpurge The indoor blower motor will continue to operate at the current speed for 60 or 90 seconds after the flames are extinguished Sequence of Operation Safety Sequences This product is equipped with safety devices to protect against abnormal conditions The temperature limit switch TCO is located on the blower barrier andcanbeaccessedthroughtheblowercompartment Thisautomatic reset device p...

Страница 24: ... damage Do not store combustible materials gasoline or other flammable vapors or liquids near the unit WARNING Someoftheperiodicmaintenancefunctionsofthe4YCZ6unitcan beperformedbytheowner thisincludesreplacingthedisposable or cleaning the permanent air filters cleaning the unit cabinet and conducting a general unit inspection on a regular basis Filters When the system is in constant operation insp...

Страница 25: ... Hood and Combustion Blower Cleaning Manifold Pressure Check and Adjust 1 Connect a manometer to the pressure tap at the outlet side of the unit s gas valve remove the Control Heat access panel Read the manifold pressure with the burners firing See Figure 16 on page 17 for gas valve connections 2 If the manifold pressure reading does not match the value indicated on the unit s nameplate the unit s...

Страница 26: ... 3 Flashes Pressure switch problem detected Fast Flash Rate Not used 4 Flashes High Limit switch protection device open Steady ON Normal No Call for Heat 5 Flashes Flame sensed and gas valve not energized or flame sensed and no W signal 6 Flashes Flame Rollout Switch open 7 Flashes Thermostat miswired W1 W2 Fast Flash Rate The LED will flash on for 1 4 second and off for 1 4 second Slow Flash Rate...

Страница 27: ...Page 27 Installer s Guide ...

Страница 28: ...uide Trane 6200 Troup Highway Tyler TX 75707 9010 The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specification without notice 2017 Trane 09 18 ...

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