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Page 10 

                 

Installer’s Guide

NOTE: 

 

The unit is shipped for horizontal installation.

NOTE:

 During heating operation, avoid supply air below 80  

degrees F or return air below 50 degrees F to prevent flue 
gas condensation.

Horizontal Airflow Units

1.  Location of the unit must allow service clearance around it 

to ensure adequate serviceability, maximum capacity, and 
peak operating efficiency.

 2.  These units are designed for outdoor installation. They  

may be installed directly on a slab, wood flooring, or on 
Class A, B, or C roof covering material. The discharge air 
from the condenser fans must be unrestricted for a minimum 
of 3 feet above the unit.

3.  The louvers above and below the flue hood in the side panel  

must have adequate clearance around the air opening into 
the combustion area. See Figure 2 on page 5 or Figure 4 on 
page 7.

4.  Examine all flue product-carrying areas of the furnace, its 

vent system, and the main burner for safe operation.

 

IMPORTANT: 

A minimum 0” clearance to combustible mate-

rial shall be maintained on air outlet duct.

5.  Exhaust vents or other sources of contaminated air must not 

be near the unit’s air inlet if outside air is to be introduced 
as make-up air or a ventilation feature is to be used. Con-
tamination from exhaust vents or chimneys may also foul the 
condenser causing degraded performance.

6.  Check the handling facilities to ensure the safety of person-

nel and the unit(s).

7.  The unit must be mounted level for proper drainage of water  

through the drain holes in the base pan.

8.  The unit should not be exposed to direct roof water runoff.
9.  Flexible duct connectors must be of a flame retardant 

material. All duct work outside of the structure must be  
insulated and weatherproofed in accordance with local 
codes.

10.  Holes through exterior walls or roof must be sealed in  

accordance with local codes.

11.  All fabricated outdoor ducts should be as short as possible.

Clearances

1.  The recommended clearances for single-unit installations 

are illustrated in Figures 1 to 6, pages 4-9.

2.  Any reduction of the unit clearances indicated in these 

figures may result in condenser coil starvation or the recir-
culation of warm condenser air.  Actual clearances, which 
appear to be inadequate should be reviewed with a local 
engineer.

3.  See the unit’s nameplate for the absolute minimum clear-

ance between the unit and any combustible surfaces. 
 

Down Airflow Units

1.  Location of the unit must allow service clearance around it to 

ensure adequate serviceability, maximum capacity, and peak 
operating efficiency. 

2.  Refer to the Installation section for instruction on converting 

the supply and return airflow covers to down airflow.

3.  The field assembled Roof Mounting Curb  (BAYCURB050A or 

BAYCURB051A) or a field fabricated curb should be in place 
before the unit is hoisted to the roof top.

 

The Roof Mounting Curb (frame) must be installed on a flat, 
level section of the roof (maximum of 1/4" per foot pitch) and  
provide a level mounting surface for the unit.  Also, be sure to 
provide sufficient height above the roof to prevent water from 
entering the unit.

4.  Be sure the mounting curb spans structural members (trusses) 

of the roof, thereby providing sufficient support for the weight of 
the unit, the curb, the duct(s), and any factory or field installed 
accessories.

5.  The unit must be mounted level for proper drainage of water 

through the drain holes in the base pan.

6.  Be sure the hole in the structure for the ducts is large enough 

to accommodate the fabricated ducts and the insulation sur-
rounding them. Flexible duct connectors must be of a flame 
retardant material. All duct work outside of the structure must be 
insulated and weatherproofed in accordance with local codes.

7.  Holes through exterior walls or roof must be sealed in accor-

dance with local codes.

8.  These units are designed for outdoor installation. They may be 

installed directly on a slab, wood flooring, or on Class A, B, or 
C roof covering material. The discharge air from the condenser 
fans must be unrestricted for a minimum of 3 feet above the 
unit.

9.  The louvers above and below the flue hood in the side panel 

must have adequate clearance around the air opening into the 
combustion area.

10.  Examine all flue product-carrying areas of the furnace, its vent 

system, and the main burner for safe operation.

 

IMPORTANT:

  A minimum 0” clearance to combustible material 

shall be maintained on air outlet duct.

11.  Exhaust vents or other sources of contaminated air should not 

be near the unit’s air inlet if outside air is to be introduced as 
make-up air or a ventilation feature is to be used. Contamination 
from exhaust vents or chimneys may also foul the condenser 
causing degraded performance.

12.  Check the handling facilities to ensure the safety of personnel 

and the unit(s).

Clearances

1.  The recommended clearances for single-unit installations are 

illustrated in Figures 1 to 6, pages 4-9.

2.  Any reduction of the unit clearances indicated in these fig-

ures may result in condenser coil starvation or the recircula-
tion of warm condenser air.  Actual clearances, which appear 
to be inadequate should be reviewed with a local engineer.

3.  See the unit’s nameplate for the absolute minimum clearance 

between the unit and any combustible surfaces.

Step 3—Review Location and Recommendation Information

Содержание 4YCZ6024

Страница 1: ...ures on the fan Operating the unit without the access panels properly installed may result in severe personal injury or death WARNING SAFETY HAZARD This information is for use by individuals having adequate backgrounds of electrical and mechanical experience Any attempttorepairacentralairconditioningproductmayresult inpersonalinjuryand orpropertydamage Themanufacturer or seller cannot be responsib...

Страница 2: ...R 410A operating pressure exceeds the limit of R 22 Proper service equipment is required Failure to use proper service tools may result in equipment damage or personal injury SERVICE Use only R 410A Refrigerant and approved POE compres sor oil IMPORTANT Wear appropriate gloves arm sleeve protectors and eye protection when servicing or maintaining this equipment PRECAUTIONARY MEASURES Avoid breathi...

Страница 3: ...g 16 Gas Piping Installation 16 Pipe Delivery Schedule natural gas only 17 Gas Pressure Set up Precautions 17 Gas Supply Line Pressure all fuels 17 Verify Manifold Pressure 18 Input Check and Adjustment 18 High Altitude Installation 19 Air Filter Installation 19 Electrical Wiring 19 Electrical Connections 18 Electrical Power 19 Disconnect Switch 19 Over current Protection 19 Power Wiring 19 Contro...

Страница 4: ... Determine Unit Clearances Figure 1 4YCZ6024 6036 1 of 3 Figures 1 through 6 show the unit critical dimensions DWG NO D673947G01_REVC NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit ...

Страница 5: ...Page 5 Installer s Guide Figure 2 4YCZ6024 6036 2 of 3 ...

Страница 6: ...uide Step 2 Determine Unit Clearances Figure 1 4YCZ6024 6036 3 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit ...

Страница 7: ...Page 7 Installer s Guide Figure 4 4YCZ6048 through 4YCZ6060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit ...

Страница 8: ...Page 8 Installer s Guide Figure 5 4YCZ6048 through 4YCZ6060 2 of 3 ...

Страница 9: ...Page 9 Installer s Guide Figure 6 4YCZ6048 through 4YCZ6060 3 of 3 ...

Страница 10: ...r to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabricated curb should be in place before the unit is hoisted to the roof top The Roof Mounting Curb frame must be installed on a flat level section of the roof maximum of 1 4 per foot pitch and provide a lev...

Страница 11: ...clearance to combustible mate rial shall be maintained on air outlet duct Rooftop Installation Curb Mounting Convert Horizontal Airflow to Down Airflow The factory ships the unit for horizontal airflow Perform this procedure to convert the unit to down airflow 1 Remove the three 3 sheet metal screws securing the supply aircover and the four 4 sheet metal screws securing the return air cover from t...

Страница 12: ...tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparing the unit for lifting check the unit dimension drawings for center of gravity for lifting safety Figures 1 to 6 page 4 9 Because of placement of internal components the unit s weight may be unevenly distributed Approximate unit weights are also provided in the unit drawings NOTE When unit rigging and...

Страница 13: ... roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locate and secure the sleeper rails to the roof Three 3 sleeper rails are required One on each end to support the edges of the unit and one across the center of the unit The center rail must run inside both drip lips Vibration isolators should be installed as indicated on...

Страница 14: ...sible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars Base of unit rest on top of curb rails Drip lip on perimeter of unit Top shipping skid attached to unit IMPORTANT To prevent damage to the sides and top of the unit when hoisting retain the top shipping skid on the unit or use spreader bars...

Страница 15: ...orizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Angle Iron Frame Roof Flashing Supply Air Channel Iron Center Support Center Support required on all Frame Applications ...

Страница 16: ...oise and vibration transmission Elbows with turning vanes or splitters are recommended to minimize air noise and resistance The first elbow in the ductwork leaving the unit should be no closer than two 2 feet from the unit to minimize noise and resistance To prevent leaking do not attach the ductwork to the bottom of the unit base refer to the bottom example in Figure 14 A 3 4 inch female NPT cond...

Страница 17: ...e making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g economizerandfilteraccesspanels NOTE In the absence of local codes the installation must con form with American National Standard Z223 1 National Fuel Gas Code Latest Revision The available gas supply must agree with the required gas supply marked on the unit nam...

Страница 18: ...nchonthegasvalveinletboss connect the gas piping to the unit Check the completed piping for leaks using a soap and water solution or the equivalent 6 After installation of the gas pipe in the unit the pipe opening should be closed with the filler barrier plug provided Manifold Pressure Check the manifold pressure at the unit gas valve Do not exceed the recommended pressure shown on the unit namepl...

Страница 19: ...hat require 49 orifices for altitudes from 7000 8000 orifices must be changed to 50 HIGH ALTITUDE DERATE CHART NAT Altitude In Feet Inputs shown are with factory orifices 3 5 WC High Fire 1 8 WC Low Fire Natural Gas heating value of 950 btu cuft Electrical Power It is important that proper electrical power be available for the unit Voltage variation should remain within the limits found on the uni...

Страница 20: ...itioning systems been checked at the service ports for charge and leak tested if necessary Does the condenser fan and indoor blower turn free without rub bing and are they tight on the shafts Has the indoor blower speed been determined and the proper speed been set See the Unit Wiring Diagram Has all work been done in accordance with applicable local and national codes Are all covers and access pa...

Страница 21: ...Page 21 Installer s Guide Figure 22 4YCZ6 Field Wiring Diagram NOTE For economizer wiring instructions see the Installer s Guide that came with your economizer ...

Страница 22: ...cooling setpoint to above room temperature Heating Cycle Theseunitsareequippedwithasolid stateignitioncontrolthatlights the burners each time the thermostat calls for heat The burners are extinguished during the OFF cycle The gas heating section of the unit can be started using the follow ing procedure 1 Be sure the thermostat is at its lowest setting and the power to the unit is off a Turn the ma...

Страница 23: ...ond postpurge The indoor blower motor will continue to operate at the current speed for 60 or 90 seconds after the flames are extinguished Sequence of Operation Safety Sequences This product is equipped with safety devices to protect against abnormal conditions The temperature limit switch TCO is located on the blower barrier andcanbeaccessedthroughtheblowercompartment Thisautomatic reset device p...

Страница 24: ... damage Do not store combustible materials gasoline or other flammable vapors or liquids near the unit WARNING Someoftheperiodicmaintenancefunctionsofthe4YCZ6unitcan beperformedbytheowner thisincludesreplacingthedisposable or cleaning the permanent air filters cleaning the unit cabinet and conducting a general unit inspection on a regular basis Filters When the system is in constant operation insp...

Страница 25: ... Hood and Combustion Blower Cleaning Manifold Pressure Check and Adjust 1 Connect a manometer to the pressure tap at the outlet side of the unit s gas valve remove the Control Heat access panel Read the manifold pressure with the burners firing See Figure 16 on page 17 for gas valve connections 2 If the manifold pressure reading does not match the value indicated on the unit s nameplate the unit s...

Страница 26: ... 3 Flashes Pressure switch problem detected Fast Flash Rate Not used 4 Flashes High Limit switch protection device open Steady ON Normal No Call for Heat 5 Flashes Flame sensed and gas valve not energized or flame sensed and no W signal 6 Flashes Flame Rollout Switch open 7 Flashes Thermostat miswired W1 W2 Fast Flash Rate The LED will flash on for 1 4 second and off for 1 4 second Slow Flash Rate...

Страница 27: ...Page 27 Installer s Guide ...

Страница 28: ...uide Trane 6200 Troup Highway Tyler TX 75707 9010 The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specification without notice 2017 Trane 09 18 ...

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