Serial #
_________________________________________
UL Listed #
__________________________________________
Order #
a UCA Group Company
Installation &
Operation Manual
Day Tank
TRS Series
Страница 1: ..._______________________________________ UL Listed __________________________________________ Order __________________________________________ a UCA Group Company Installation Operation Manual Day Tank TRS Series ...
Страница 2: ...Day Tank Diagrams 12 Tramont Day Tank Specifications 13 System 2000PLUS ECM Specifications 14 Standard Pump and Motor Specifications 17 Design Considerations of a Day Tank Fuel Transfer system 18 Mechanical and Plumbing Guide 21 Sequence of Operation TRS Day Tank 23 Trouble shooting Tips ECM Functional Light Flashing 24 System 2000PLUS Problem Report 25 Common Day Tank Parts 26 Tramont Manufacturi...
Страница 3: ...e to fuel draining from pipes that are situated higher than the Day Tank The overflow fitting of this atmospheric Day Tank must be plumbed without downsizing in a CONTINUOUS DOWNWARD PATH to the main tank If you are unable to plumb in a continuous downward path A REVERSE PUMP IS REQUIRED Consult factory for more information If a continuous downward path is impossible consult the installation guide...
Страница 4: ...discharge System 2000PLUS Electronic Control Module see facing page for description Heavy gauge steel construction Gray painted exterior rust inhibitor coated interior Removable nonconductive cover Tank 1 NPT fittings are engine supply engine return overflow and alternate engine return Other fittings include 2 NPT for normal vent NPT sized as appropriate for emergency vent and one 3 8 NPT basin dr...
Страница 5: ...e is a crisis The System 2000PLUS is self diagnostic and features a single sensor for main monitoring functions It lets you know immediately if there is a problem You have time to react avoiding a costly disruption The System 2000PLUS gives you fast accurate comprehensive monitoring and is available exclusively from Tramont Standard Features The System 2000PLUS ECM offers the following standard fe...
Страница 6: ...general reference purposes only Consult with site architect or design engineer for specific piping and other installation requirements Consult with generator manufacturer to determine engine return capabilities Tramont Manufacturing 2017 Day Tank Installation Main Tank Above Day Tank Supply and Return Pumps 4 ...
Страница 7: ...MPORTANT This diagram is depiction of a typical installation and is intended for general reference purposes only Consult with site architect or design engineer for specific piping and other installation requirements Consult with generator manufacturer to determine engine return capabilities Tramont Manufacturing 2017 ...
Страница 8: ... the Day Tank The pump lift and head worksheets on page 20 can be used to help estimate requirements IMPORTANT This diagram is depiction of a typical installation and is intended for general reference purposes only Consult with site architect or design engineer for specific piping and other installation requirements Consult with generator manufacturer to determine engine return capabilities Tramon...
Страница 9: ...s mounted on the day tank install the strainer and solenoid valve at the supply pump inlet If the supply pump is not mounted on the day tank install the strainer and solenoid as close as possible to the day tank inlet If the solenoid is too far from the inlet it may cause a high fuel level alarm when fuel drains back into the tank The day tank must be positioned so that the highest fuel level in t...
Страница 10: ...he PUMP A RUNNING and PUMP B RUNNING lights will be illuminated until the tank is completely filled See page 3 for duplex ECM illustrations IMPORTANT Verify that the fuel line and pump quickly achieve prime and fuel is flowing freely into the tank Running dry will cause permanent damage to the pump and motor IMPORTANT If fuel leakage is detected immediately stop filling the tank Make sure tank is ...
Страница 11: ...ycle completes successfully release the test button and replace the cover on the ECM FIGURE 6 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 1 FIGURE 7 Tramont Manufacturing 3637 N Holton St Milwaukee WI 53212 Phone 414 967 8800 Fax 414 967 8811 sales tramont com www tramont com Figure 1 ECM energized unit in OFF mode Figure 2 Pumps activated tank begins to fill Figure 3 10 FUEL LEVEL light on CRITICA...
Страница 12: ...PORTANT If the reverse pump does not activate and deactivate as described below consult your electrician or contact Tramont Sales and Service IMPORTANT The reverse pump operates independently of the supply pump It is activated by a separate normally closed critical high float switch IMPORTANT Carefully monitor the fuel level while performing the following test If the reverse pump does not activate...
Страница 13: ... within the containment area and must be removed for testing FIGURE 2 1 Remove the cover from the ECM 2 Disconnect the fuel in basin switch wires from the inside of the ECM 3 Depending upon how the tank is configured you may have to pull the wires through conduit so that the switch can be removed from the basin Once the wires are free carefully unscrew the fuel in basin switch and lift it out of t...
Страница 14: ...0 gallons and above On tanks with basin Drain is on basin only Alternate engine fitting is eliminated Engine supply fitting is moved to top of tank with 2 vent overflow and fuel return fitting Tramont Standard Day Tank Diagrams IMPORTANT These diagrams depict standard Tramont Manufacturing Day Tanks The appearance and configuration of a Day Tank may vary due to special customer requests 2 NPT VENT...
Страница 15: ...Tank Tramont Manufacturing 3637 N Holton St Milwaukee WI 53212 Phone 414 967 8800 Fax 414 967 8811 sales tramont com www tramont com Tramont Manufacturing June 2017 13 Tramont Day Tank System Specifications ...
Страница 16: ...kout provided LEVEL SENSOR The day tank s level is determined by an electrical analog float sender located below the ECM on the inspection plate cover The sensor provides a 0 90 ohm signal to the ECM which converts it to a precise fuel level Fuel level is indicated by nine incremental LEDs on the ECM from EMPTY to FULL ALARMS The ECM has five standard alarm conditions Each alarm is indicated local...
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Страница 19: ... To avoid damage to motor during start up Tramont recommends that the fuel be primed as closely as possible to the pump intake Recommendations Pipe run If a pipe run of 100 feet or more is required between the main tank and day tank Tramont recommends the use of a check valve This ensures that the pump does not have to evacuate a large volume of air during each operation Even a very small leak in ...
Страница 20: ...plus 0 54 feet or 12 54 feet Since the pump is safely capable of lifting 15 feet at 3 000 feet of elevation see Table Three this example will perform satisfactorily However if a 3 8 inch diameter pipe had been used the head loss would have been 15 8 feet Adding the vertical distance to this figure equals 27 8 feet The pump would not be able to lift the fuel If the plumbing system cannot be built u...
Страница 21: ...e calculations refer to the following formulas and conversions A Head in Feet PSI x 2 31 Specific Gravity B PSI Head x Specific Gravity 2 31 C Specific Gravity of 2 diesel fuel is 0 88 at 60 F D Weight of 2 diesel fuel 7 3 pounds gallon 3 All calculations are based on 60 F Allowances must be made for extreme temperature variances A Viscosity of 2 diesel fuel 35 at 100 F 40 at 70 F 50 at 20 F 80 at...
Страница 22: ...h of pipe veritical and horizontal FT 3 Additional length as a result of in line fittings See Table Two FT 4 Add results of 2 and 3 FT 5 Divide result of 4 by 100 CU FT 6 Pipe size diameter IN 7 Pump capacity GPM 8 Frictional head loss See Table One PER 100 FT HORIZONTAL 9 Additional head loss Multiply results of 5 by 8 FT 10 Repeat steps in 2 thru 9 for each pipe size used in line FT 11 Total hea...
Страница 23: ...fixed to a wall or floor This will facilitate minor adjustments when leading the piping to the tank Pipe unions should be installed as needed to allow for future breakdown or maintenance of pipes All threaded connections shall be covered with Teflon tape thread sealant or comparable material DO NOT use any sealant that is not compatible with 2 diesel oil All threaded connections must be tightened ...
Страница 24: ... The tank is shipped with the drain fitting plugged This plug may become loose during shipping It is the installer s responsibility to verify the integrity of the drain and all other connections In installations with a main tank the drain may be plumbed back to the main tank An optional drain petcock or ball valve is available from Tramont FUEL INLET TRE TRS ONLY The fuel inlet to the Day Tank is ...
Страница 25: ...l full 100 Lead pump alternates each run Upon a loss of power pump A becomes lead pump At 100 pump s stops running Tank Rupture Condition Fuel in rupture basin Option 2930 fuel in basin float switch is activated dry contacts are actuated fuel supply pumps shutdown Overfill Condition Option 3250 critical high alarm optional separate float switch activates high level alarm dry contact actuated fuel ...
Страница 26: ...ift the sensor out of the tank 5 Measure the resistance with an ohm meter across the two terminals on the sensor The ECM is set up to detect 0 and 90 ohms where close to 0 is empty and close to 90 is full Move the float on the sensor all the way from the down empty position to the up full position Monitor the readings while swinging the float from empty to full Watch for opens shorts and sticky sp...
Страница 27: ...n connector from the front to rear panel as well as the connector from the float sensor to the front panel tight _______________________________________________________________________________________ 5 Are the float sensor wires connected correctly ______________________________________________________ The red wire should go to the center post and the black to the mounting screw Check the compres...
Страница 28: ...rovide tank model or inner tank depth when ordering 215780 Poly Tank Cover Included on tanks with standard pump motor 214080 1 3 HP 115 VAC 1 Phase 60 Hz Carbonator Mount Motor 214390 2 GPM Pump Carbonator Mount 215740 TRS Inspection Plate and Gasket 216170 Fuel in Basin Switch TRE Series Day Tank 214080 1 3 HP 115 VAC 1 Phase 60 Hz Carbonator Mount Motor 214390 2 GPM High Lift Gear Pump 3 8 NPT I...
Страница 29: ...n Compensation for the Purchaser s time consulting with Tramont Manufacturing to identify and trouble shoot suspected or actual problems Costs associated with removal and or reinstallation of replacement product that have not been approved in advance in writing by Tramont Manufacturing Failure due to use of improper or contaminated fuels Failure due to storage of any substance other than diesel fu...
