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Towbar Fitting Instructions

 

To Suit 

HOLDEN COMMODORE ZB CL4

 

Part Number 

QTHD774L

 

Rating

 

2100/90

 kg 

PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 

 

 

 

Cequent Customer Service 

Ph

1800 812 017 Fax

03 9898 3299 

Email

info@cequent

.

com

.

au 

Post

PO Box 4050, Dandenong South VIC 3175 

 
 

Rev

A                                                                                      Page 1                                                   Issue Date

03-10-2018

 

FOR TRAILER TOWING PURPOSES ONLY 

For towing capacity details please refer to vehicle owner’s 
manual or to the manufacturer

.  

Overloading can void your 

warranties

.

 

 

WARNING

:  

 

1.  Do not, drill, cut, weld or otherwise modify the tow bar

.

 

2.  If you are using electric welding on a motor vehicle, 

always

 check that the vehicle is not equipped with electronic engine or 

instrument  management  equipment

.   

Failure  to  do  so  could

 

destroy

  any  onboard  computers

.   

If  in  doubt,  check  with  the 

vehicle's manufacturer

.

 

3.  The high tensile fasteners supplied with this product were used to achieve the specified rating

If replacement is required 

ensure that fasteners of the same rating & quality are used

.  

Contact an authorised 

Trailboss

 dealer if further information is 

required

.

 

4.  If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could cause damage

.

 

General

:

 

1.  Ensure all hardware items have been included

 

refer to assembly diagram

.

 

2.  It is recommended that the instructions are read through and completely understood before making any attempt to fit this 

product

.

 

3.  Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this product

.

 

4.  Before drilling ensure that the area is clear of fuel, electrical & other components

 

5.  All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust preventative paint

.

 

6.  For vehicles that require the bumper to be cut

Ensure cut out area is in correct position on the vehicle prior to cutting the 

bumper

.

 

7.  The high tensile fasteners supplied with this product were used to achieve the specified rating

If replacement is required 

ensure that fasteners of the same rating & quality are used

.  

Contact an authorized 

Trailboss

 dealer if further information is 

required

.

 

8.  Ensure that all hardware is fastened to torque list below check fasteners on regular basis

.

 

9.  Tow bar load rating sticker provided with this product shall be conspicuously located on inside rear end of the driver's door

.  

(

See diagram below

).

 

10.  Trailboss

 

recommends that you check your tow ball to ensure that it complies with the Australian standards  

   

AS 4177

.

2

.

 

11. 

PLEASE NOTE

It is advised to remove your LUG or TBM when not actually towing so as to produce a clear view of the 

vehicles registration plate if obscured, and to also provide maximum available departure angle 

 

 
 

 

 

 

 

 

 

 

Tow bar Maintenance and Care

.

 

Trailboss 

recommends that bolt torque’s, as listed below, are routinely and regularly inspected and checked for correct tension

Replace 

any worn or defective parts

.

 

We recommended to remove Tow Ball Mounts 

(

TBM’s, tongues or lugs

when not being used for any considerable length of time

 

So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R

-

clip are removed then stored in a safe, clean and 

dry place, away from excessive moisture

.

 

Hitch Pull Pins and 

spring “R” clips are regularly checked for proper installation

Replace any worn or defective parts

.

 

 

 

 

 

Place load rating sticker 

inside driver’s door here 

RECOMMENDED ASSEMBLY TORQUE LISTING 
Diameter 

Grade 8

.

8 Bolt 

 

 

M6 

9

.

5 Nm 

M8 

21

.

7 Nm 

M10 

 

43

.

4 Nm 

M12 

77

.

3Nm 

M14 

  

146  Nm 

M16 

189

.

8 Nm  

 

Содержание QTHD774L

Страница 1: ...o the body panels shall have all burrs swarf removed then coated with a suitable rust preventative paint 6 For vehicles that require the bumper to be cut Ensure cut out area is in correct position on...

Страница 2: ...2 SIDE ARM ASSY RH 1 3 SIDE ARM ASSY LH 1 4 BUMPER TAB 2 5 TRAILER BALL MOUNT 1 6 NUT HEX HD M10 X 1 25P G8 8 7 WASHER PLAIN M10 X 25 X 3 28 8 BOLT HEX HD M10 X 40 X 1 25P G10 9 8 9 TEK SCREW 14 10 HE...

Страница 3: ...ION IS COMPLETED Cequent Customer Service Ph 1800 812 017 Fax 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev A Page 3 Issue Date 03 10 2018 1 In wheel arch remove...

Страница 4: ...ox 4050 Dandenong South VIC 3175 Rev A Page 4 Issue Date 03 10 2018 4 Remove the Number Plate and remove the exposed 2 x screws securing the bumper to the back panel 5 Peel away bumper from the sides...

Страница 5: ...e Date 03 10 2018 7 Lower the LH and RH mufflers 8 Remove the LH and RH heat shields secured with screw on retainers to gain access to the chassis rails 9 Insert the LH side arm assembly into the chas...

Страница 6: ...s removed in step 8 14 Raise the muffler and loosely secure the muffler brackets along with the bottom holes on the side arm brackets with 2 x M10 bolts complete with 1 x washer per bolt to the back p...

Страница 7: ...Issue Date 03 10 2018 17 Fit the clip nuts to the 2 x bumper brackets and loosely secure to the inside of the bumper with 1x M6 bolt complete with 1 x washer 18 At an appropriate position on the bumpe...

Страница 8: ...1800 812 017 Fax 03 9797 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Wiring Loom Installation Instructions Holden Commodore ZB Wagon Part No 101996 WL ECU 04839 Tail Harne...

Страница 9: ...ire connector 8 Using an alcohol wipe clean a suitable area of the LHS inner sheet metal and the underside of the ECU 04839 9 Connect the trailer patch 22 way connector to the ECU 10 Apply double side...

Страница 10: ...vice Ph 1800 812 017 Fax 03 9797 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 20 The RPA function can be disabled via a switch next to the transmission lever 21 Place the f...

Страница 11: ...parts are available from your Pro Series Distributor Hitch Pin Nut R Clip Hitch Pin Fig 1 Silent Anti Rattle Hitch Pin assembly Fig 2 Installation of Trailer Ball Mount Fig 3 Silent Anti Rattle Hitch...

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