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TradeWeld GENX MIG2800S INDUSPRO, Руководство пользователя

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Содержание GENX MIG2800S INDUSPRO

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Страница 3: ...l Functions 12 Specification Chart Guide lines 13 14 Typical MIG Process settings 15 Operating Precautions 16 Maintenance 17 Daily checking 18 Troubleshooting Fault Finding 19 Explosion Diagrams Part List 20 Circuit Diagram 21 Warranty Owners Records 22 DO NOT LIFT THE MACHINE WITH THE BOTTLE ATTACHED Conforms to relevant safety standards To reduce the risk of injury user must read instruction man...

Страница 4: ...re Fire extinguishing equipment kept nearby Cutting spark may cause fire make sure there are no flammable materials or liquids around the working area Noise Excessive noises will be harmful to your hearing Use ear protector or others means to protect ear Warn bystanders that noise is harmful to hearing Malfunction Use qualified technician to repair machine If faulty during installation and operati...

Страница 5: ... s power source produces a much stronger and concentrated stable arc which results in better quality and more efficient welds In MMA mode this unit is a constant currant DC MMA Arc inverter welder In Lift TIG mode this unit is a constant current DC scratch start inverter welder In MIG mode this unit is a constant voltage DC MIG inverter welder The MIG Series are very efficient and robust Using adv...

Страница 6: ...4A MMA Output Current Range 25A 300A 25A 250A Output Voltage Range 21V 32V 21V 30V Rated Input Current 12 7A 39A TIG Output Current Range 15A 300A 15A 250A Output Voltage Range 10 6V 22V 10 6V 20V Spool gun connection Yes Yes Spool size 15kg Wire size 0 6 0 8 1 0 0 8 1 0 1 2 Efficiency 80 85 Power Factor 0 73 0 93 Load Duty Cycle 60 250A 60 300A Weld safe device VRD YES 24V YES 24V Protection Clas...

Страница 7: ...SUMABLES Supplied with the MIG2800S and MIG3200S in the box is the following 1 x MB 25 torch 1 x earth clamp and cable 1 x 2m gas pipe 1 x electrode holder and cable 2 x hose clamp 1 x SR26 TIG torch MB25 TORCH EWB00307 ...

Страница 8: ...e holder left and right support brackets and axle to the bottle holder with 6 x M5 screws as figure 1 Fit the wheels to the axle with washers and circlip as figure2 Then install from the bottom the bottle holder with 5 x M6 screws as figure 3 Fit the bottle support brackets to the back panel with 4 x M5 screws as figure 4 ...

Страница 9: ...s the gas and weld normally release the torch switch welding stops 4T LATCH mode light on 4 step control Press the torch switch for the first time feeds the gas and ignite the arc to perform welding then release the torch switch and perform welding normally Press the torch switch for the second time the welding current continues to a crater value then release the torch switch again welding stops 4...

Страница 10: ...lug into the positive dinse socket output in the front panel and the clamp on to the work piece Insert the MIG quick connector jack plug into the negative dinse socket output in the front panel 4 Fit the MIG wire on to the spool adaptor and ensure wire direction is a clockwise rotation to let wire out 5 Choose drive roll and contact tip according to wire size 6 Loosen the pressure wheel fit wire t...

Страница 11: ...10 MIG INSTALATION TIG INSTALATION INSTALLATION OF MIG LIFT TIG ...

Страница 12: ...11 MMA INSTALATION SPOOL GUN INSTALATION INSTALLATION OF MMA SPOOL GUN ...

Страница 13: ...utton 12 Current meter 3 Current adjustment button 8 VRD indicator 13 Negative output terminal 4 Voltage adjustment button 9 MIG torch Spool Gun selector 14 Positive output terminal 5 Arc trait adjustment button 10 Quality Control failure light 15 Quick connector Electrode size 6013 2 0 mm 2 5 mm 3 2 mm 4 0 mm 5 0 mm Amperage 50 80 A 70 100 A 110 140 A 150 210 A 200 280 A PANEL FUNCTIONS 16 17 16 ...

Страница 14: ...1 2 1 0 1 2 140 150 20 21 45 50 10 15 10 15 4 5 1 0 1 2 1 0 1 5 160 180 22 23 45 50 15 15 1 2 1 2 1 6 220 260 24 26 45 50 15 15 20 High welding spee d 0 8 0 8 0 9 0 100 17 130 10 15 1 0 8 0 9 0 110 17 5 130 10 15 1 2 0 8 0 9 0 120 18 5 130 10 15 1 6 1 0 1 2 0 180 19 5 130 10 15 2 1 0 1 2 0 200 21 100 15 15 2 3 1 0 1 2 0 220 23 120 15 20 3 2 1 2 0 260 26 120 15 20 Plate thickness Wire diameter Curr...

Страница 15: ...60 24 27 45 50 20 15 20 8 9 1 2 1 6 50Deg 270 380 29 35 45 50 25 20 25 12 1 2 1 6 50Deg 400 32 36 35 40 25 20 25 High welding speed 1 0 8 0 9 45Deg 140 19 20 160 10 15 1 2 0 8 0 9 45Deg 130 150 19 20 120 10 15 1 6 1 0 1 2 45Deg 180 22 23 120 10 15 20 2 1 2 45Deg 210 24 120 15 20 2 3 1 2 45Deg 230 25 110 20 25 3 2 1 2 45Deg 270 27 110 20 25 4 5 1 2 50Deg 290 30 80 20 25 6 1 2 50Deg 310 33 70 25 25 ...

Страница 16: ...are guidelines only Material and wire type joint design setup position shielding gas etc affect settings Test welds to be sure they comply with specifications Wire size Amperage range Gas L min 0 8mm 0 9mm 1 0mm 40 154A 50 180A 60 270A 10 10 15 15 25 Select wire size 125A based on 3mm material thickness M pm meters per minute 0 6mm 88mm per ampere 11m min 0 8mm 50mm per ampere 6 3m min 1 0mm 40mm ...

Страница 17: ... Overloading Limit the welding current strictly to the max allowable duty cycle Do not exceed the max load because overloading can damage the machine 5 Duty Cycle Duty cycle refers to the percentage of the working time against a 10 minute work cycle For example if the welder has a 60 duty cycle at 250A this means you can run the welder at 250A for 6 min in a 10 min work cycle The remaining 4 minut...

Страница 18: ... machine and check the insulation of machine 4 If the welding machine will not be operated for long periods it should be put into a box or covered and stored in a cool dry area WARNING Before maintenance and checking power must be turned off Before opening the cover disconnect the machine from electricity WARNING This machine is mainly used in the welding industry It will produce Electric Magnetic...

Страница 19: ...he stability of its movement and wearing out of pressure wheel bearing Lead to unstable arc and wire slipping MIG TORCH Nozzle Shroud 1 If distorted or damaged 2 Splatter built up Replace Can cause porosity use anti splatter spray Contact Tip 1 Hole in tip oval worn out 2 Hole blocked or wire welded on to tip Replace unstable and broken arc Replace reason worn tip voltage to high rusted or dirty w...

Страница 20: ...board rectifiers have been burnt c Check connections from ON switch to power board are in good condition check continuity of ON OFF switch d Check cable from control board to display board are connected properly 5 Auxiliary power of control board is faulty Power indicator is lit fan works no welding output 1 Check if all cables are connected properly 2 Output connector is disconnected or damaged 3...

Страница 21: ...IG 3200S The pictures or lay out may differ from actual machine 23 24 22 21 18 18 25 17 13 6 7 1 54 30 41 39 40 39 31 32 5 38 37 36 44 35 26 27 28 42 43 47 46 45 45 49 48 29 20 33 34 16 12 12 11 11 53 51 52 55 51 42 4 3 2 50 19 11 9 8 10 ...

Страница 22: ...C BACK PANEL 4 4 PIN METAL MIC PLUG EW00046 14 SUPPORTS 25 FAN TBA 4 PIN CABLE MIC PLUG EW00045 15 FAN DIRECTON COVER 26 DOOR LATCH 5 10 25 DINSE CONNECT EWC0060 16 POWER TRANSFORMER TBA 27 LEFT SIDE DOOR 6 PLASTIC FRONT PANEL 17 SOLENOID VALVE TBA 28 HINGE 7 POT KNOB EWS00013 18 CENTRE PANEL 29 WIRE FEED MOTOR TBA 8 DISPLAY SCREEN 19 REEL HUB ASSY EW0049P 30 MOTOR INSULATOR 9 FRONT CONTROL BOARD ...

Страница 23: ...his warranty does not apply to damage that L G Tool and Machinery Distributors determines to be from repairs made or attempted by anyone other than L G Tool and Machinery Distributors authorized agents misuse alterations abuse normal wear and tear lack of maintenance or accidents This warranty does not include items considered as consumables Statutory Rights This warranty is in addition to and in ...

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