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Automatic Cupping Tester

SP4500

V1.0-1219

Operating Instructions 

(V1.0 1119)

IMPORTANT! Before taking this instrument 
in use we strongly advise you to read this 
manual carefully.

Содержание SP4500

Страница 1: ...Automatic Cupping Tester SP4500 V1 0 1219 Operating Instructions V1 0 1119 IMPORTANT Before taking this instrument in use we strongly advise you to read this manual carefully ...

Страница 2: ...ct of God or non compliance with the operating instructions shall be excluded from the warranty as well as mechanical interference by the customer or by third parties with Automatic Cupping Tester and related equipment without TQC Sheen s written permission No liability will be accepted for defects damage or injury caused due to use not carried out in accordance with the manufacturer s user instru...

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Страница 5: ... GENERAL 7 1 1 Importance of operating manual 7 1 2 User responsibility 7 1 3 Responsibility of personnel 7 1 4 Dangers 7 1 5 Designated purpose 7 1 6 Copyright 7 1 7 Manufacturer s Supplier s address 7 2 SAFETY INSTRUCTIONS 8 2 1 Meaning of Symbols 8 2 2 Availability of Safety Information 8 2 3 Training of Personnel 8 2 4 Dangers from Electrical Energy 8 2 5 Points of Special Danger 8 2 6 Care Ma...

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Страница 7: ...n this manual should have been read and understood acknowledged as evidenced by their signature 1 4 Dangers This instrument has been designed and constructed in accordance with state of the art technology and the acknowledged safety regulations Nevertheless working with the instrument may cause danger to the life and health of the operator or to others or damage to the instrument or other property...

Страница 8: ...e danger to the life or health of personnel If this guideline is not noted it can lead to severe danger to health Warning A dangerous situation could be caused Non observance of this guideline can lead to injury or to damage to equipment Special tips and particular information Guidelines to make optimal use of the instrument 2 2 Availability of Safety Information The instruction manual should be k...

Страница 9: ...ion Any damage should be documented as accurately as possible possibly photographed and reported to the relevant insurers or in the case of sales delivered to customers works to the supplier 3 4 Storage and Protective Measures when not in use The instrument must be stored in a dry place at a temperature between 10 40 C The storage period should not be longer than 3 months Store instrument in the o...

Страница 10: ...aluminium 1 2 mm Max speed aluminium panel 0 7 mm s 4 4 Dimensions and Weight Depth 390 mm Width 355 mm Height 450 mm Net weight approx 29 kg 4 5 Basic Unit Power Supply 100 240 VAC 50 60 Hz Power consumption max 80 Watt Display Full Color 480 x 272 pixel TFT display Safety Emergency button integrated acoustic alarm Function 5 key navigation switch with Triple I Control 4 6 Accuracy Indenter Speed...

Страница 11: ...rk surface and adjust the height of the feet 5 2 Preparation of Energy Connections The instrument is equipped with a safety tested mains supply cable and may only be connected to plug sockets with earth connection complying with the safety regulations The mains connection is located at the rear of the instrument Plug in the female plug in the socket on the rear of the housing The ON OFF Switch is ...

Страница 12: ... sample holder 4 Emergency button 5 Levelling supports 6 Display with process information 7 Panel slot 8 5 key navigation switch 9 Calibration plate holder 10 Calibration plate 11 Ethernet 12 USB A 13 USB B 14 Machine ID tag 15 TQC Sheen bus 16 Power entry 17 ON OFF Switch 1 2 3 9 10 4 5 6 7 8 11 12 13 14 15 16 17 ...

Страница 13: ...B microscope fixture rod with side with the length groove first into the designated hole in the cupping test After insertion turn the tool either direction untill it clicks into place The Optical tool fixture rod is necessary in case you want to use an optional loupe or USB Microscope see Annex A 7 4 Panel clamp The sample panels are clamped by means of the red handle This handle is moved backward...

Страница 14: ...ll the features available 8 3 Run Setup The TQC Sheen Automatic Cupping Test is able to operate in two modes Manual and Custom mode It is also possible to use statistics and adjust the optics 8 3 1 Run Setup Manual mode Manual Test can be performed to determine when cracks start to appear and allow the user to start and stop the movement at the indenter at his or her discrepancy The speed has to b...

Страница 15: ... Custom mode When the Custom mode is selected the indenter will stop at a set depth The Speed has to be entered The Automatic Cupping Test is able to operate at speeds from 0 01 mm s up to 0 70 mm s The speed can be set in 0 01 mm s increments The nominal speed according to the ISO 1520 is 0 20 mm s One of the most innovative features of the TQC Sheen Automatic Cupping Test is its ability to pro d...

Страница 16: ... on the panel you are planning to do your test on The thickness of a panel and coating will influence your focus Select back for the indenter to move back to their base position In the base position both the indenter and the camera focus are 0 5mm below the panel The camera support is not fixed to one position It moves along with the indenter to keep your camera focused on the top of the indentati...

Страница 17: ...tistics where you just can choose Pass or Fail If you don t choose the fixed samples the Statistics will be shown after every single run If you choose fixed samples the statistics will be shown after the number of samples you select to fix ...

Страница 18: ...Setup Language The TQC Sheen Automatic Cupping Test is equipped with a multi language menu In this part of the menu you can select the desired language Set the tick mark in front of the desired language 8 4 2 Instrument Setup Units The units used in the display which are Length and Speed can be set to one of the three available units The selected unit will be displayed in all other menus ...

Страница 19: ...agement The display brightness is changeable here The TQC Sheen Automatic Cupping Test contains also an Auto Power Off function where it is possi ble to time when the device turns off automatically or turns off after a set inactive time ...

Страница 20: ...C Sheen Automatic Cupping Test contains a real time clock to store the time and date with each calibration Time and date are also used for setting the calibration interval In this menu the time and date can be set by selecting the desired figure ...

Страница 21: ... board to be inserted Take care that the reference board is free of contamination at all times Place the board from either side of the sample holder into the panel slot until the stop per at the TQC Sheen logo side When the reference board is inserted lock it in place with the panel clamp handle Select Start to verify that the reference board is in place The TQC Sheen Automatic Cupping Test starts...

Страница 22: ...ration History The TQC Sheen Automatic Cupping Test stores the last calibrations Date and calibration value are recorded The top value is the latest 8 5 2 Calibration Interval In the Calibration Setup it is possible to enter at which interval days the TQC Sheen Automatic Cupping Test reminds the user to carry out a calibration The user will be reminded at the entered interval 8 6 Protect Login The...

Страница 23: ...Custom mode 8 7 Run When performing a run the displayed screens vary depending on the in Run setup selected type of run 8 7 1 Run Custom mode In the first screen the TQC Sheen Automatic Cupping Test asks the user to place the test panel and close the clamp When done select Next to continue ...

Страница 24: ... Custom Run mode After the test has been completed depending on the autoreturn setting the indenter automatically returns to base position or after confirmation by pressing back 8 7 2 Run Manual mode During manual run only the set speed is shown in the top of the screen The sample placement steps are the same as in Custom mode In this case only the Run needs to be selected to run and needs to be h...

Страница 25: ...cations and required standards for further specifications 9 3 Start the instrument Start the instrument following the steps listed in Section 8 9 4 Warning signals There are curcumstances in which the machine displays a warning signal Release the emergency knob Cause Th red emergency button has been pushed Solution Check the fault or wrong handling If everything is safe pull the emergency button P...

Страница 26: ...vice is provided on request by TQC Sheen HQ Molenbaan 19 2908LL Capelle aan den IJssel The Netherlands T 31 0 10 7900 100 F 31 0 10 7900 111 DISCLAIMER The right of technical modifications is reserved The information given in this manual is not intended to be exhaustive and any person using the product for any purpose other than that specifically recommended in this manual without first obtaining ...

Страница 27: ...27 11 ANNEX A HOW TO INSTALL LD6182 USB MICROSCOPE ...

Страница 28: ... 28 www tqcsheen com ...

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