Section
7. Component Procedures
Toyota Orderpicker Model
15 Service Manual
Mast Disassembly and Shimming
sure the carriage can be moved in and out
by hand.
12. When the correct fit is obtained, measure
the gap between the top of the platform
and the inner mast on both sides. If the
gap between the platform and the inner
mast is not within 1 16 in. (1.59 mm) of
each other, remove the platform.
13. Take shims from the top roller on the side
that is farthest away and install them on
the opposite side. Repeat this procedure
until 1 16 in. (1.59 mm) is obtained. If all
shims are on one side of the top rollers,
remove shims from the bottom roller on
the side that is farthest away and install
them on the opposite side.
14. Repeat this procedure until the required
clearance a t the top of the platform is
obtained.
15. Install the carriage and the carriage stops.
16. Install the pulleys for the over mast hoses
and cables.
17. Secure the main carriage and masts in
place so that they do not move while
standing the assembly back up.
18. Install all the other items removed during
the disassembly process after laying the
assembly down.
Mast assembly may swing free when
lifting. Use extreme caution.
19. Attach the hoist to the mast assembly and
stand the mast back up. Install all the
other items removed during the
disassembly process prior to laying the
assembly down.
20. Attach the tractor to the mast.
2 1. Install the remaining components.
22. Connect the hoses and cables inside the
tractor compartment.
Mast Section
Make sure all mast stops are installed
and securely tightened before operating
the
lift
truck.
23. Reinstall the battery.
24. Reconnect the battery connector and t u r n
the key switch ON.
25. Adjust the lift chains.
26. Install the forks and mast guard.
27. Check for proper operation.
28. Grease the channels.
29. Bleed the lift cylinders.
00700-CL222-05, 1
5 March 2 0 0 5
Содержание 7BPUE15
Страница 1: ...Serial Numbers Service Manual 80 001 and up 7BPUE15...
Страница 2: ......
Страница 5: ......
Страница 22: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 2 Safety Section 2 Safety 00700 CL222 05 15 March 2005...
Страница 58: ......
Страница 128: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 6 Codes and Tests Code 4 1 00700 CL222 05 15 March 2005...
Страница 144: ......
Страница 168: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 7 Component Procedures 00700 CL222 05 15 March 2005 7 24a...
Страница 169: ...Section 7 Component Procedures Toyota Orderpicker Model 7BPUE15 Service Manual 7 24b 00700 CL222 05 15 March 2005...
Страница 170: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 7 Component Procedures 00700 CL222 05 15 March 2005 7 24c...
Страница 171: ...Section 7 Component Procedures Toyota Orderpicker Model 7BPUE15 Service Manual 7 24d 00700 CL222 05 15 March 2005...
Страница 172: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 7 Component Procedures 00700 CL222 05 15 March 2005 7 24e...
Страница 173: ...Section 7 Component Procedures Toyota Orderpicker Model 7BPUE15 Service Manual 7 24f 00700 CL222 05 15 March 2005...
Страница 174: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 7 Component Procedures 00700 CL222 05 15 March 2005 7 24g...
Страница 175: ...Section 7 Component Procedures Toyota Orderpicker Model 7BPUE15 Service Manual 7 24h 00700 CL222 05 15 March 2005...
Страница 176: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 7 Component Procedures 00700 CL222 05 15 March 2005 7 24i...
Страница 177: ...Section 7 Component Procedures Toyota Orderpicker Model 7BPUE15 Service Manual 7 24j 00700 CL222 05 15 March 2005...
Страница 178: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 7 Component Procedures 00700 CL222 05 15 March 2005 7 24k...
Страница 179: ...Section 7 Component Procedures Toyota Orderpicker Model 7BPUE15 Service Manual 7 24l 00700 CL222 05 15 March 2005...
Страница 180: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 7 Component Procedures 00700 CL222 05 15 March 2005 7 24m...
Страница 181: ...Section 7 Component Procedures Toyota Orderpicker Model 7BPUE15 Service Manual 7 24n 00700 CL222 05 15 March 2005...
Страница 182: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 7 Component Procedures 00700 CL222 05 15 March 2005 7 24o...
Страница 183: ...Section 7 Component Procedures Toyota Orderpicker Model 7BPUE15 Service Manual 7 24p 00700 CL222 05 15 March 2005...
Страница 184: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 7 Component Procedures 00700 CL222 05 15 March 2005 7 24q...
Страница 185: ...Section 7 Component Procedures Toyota Orderpicker Model 7BPUE15 Service Manual 7 24r 00700 CL222 05 15 March 2005...
Страница 186: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section 7 Component Procedures 00700 CL222 05 15 March 2005 7 24s...
Страница 299: ......
Страница 301: ......
Страница 346: ......
Страница 358: ......
Страница 374: ...Toyota Orderpicker Model 7BPUE15 Service Manual Section A Appendix Section A Appendix 00700 CL222 05 15 March 2005...
Страница 386: ...Figure A 6 Cont Elec Schematic Sheet I Part 2 of 2 00700 CL222 05 15 March 2005...
Страница 389: ......
Страница 391: ...Hydraulic Schematic RES Figure A 9 Hydraulic Schematic 00700 CL222 05 15 March 2005...
Страница 399: ...Index Toyota Orderpicker Model 7BPUE15 Service Manual This page intentionallyleft blank 00700 CL222 05 15 March 2005...
Страница 400: ......
Страница 401: ...Printed in the USA...