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SERVICE MANUAL

FILE NO. A90-9607

AIR-CONDITIONER

PRINTED IN U.K. March, 1996

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SPLIT BUILT-IN DUCT TYPE, HEAT PUMP
RAV-362BH-PE/RAV-363AH8-PE
RAV-462BH-PE/RAV-463AH8-PE

RAV-362CH-PE/RAV-363AH8-PE
RAV-462CH-PE/RAV-463AH8-PE

SPLIT CEILING TYPE, HEAT PUMP

RAV-362UH-PE/RAV-363AH8-PE
RAV-462UH-PE/RAV-463AH8-PE

SPLIT CASSETTE TYPE, HEAT PUMP

Содержание RAV-362BH-PE

Страница 1: ...arch 1996 S SPLIT BUILT IN DUCT TYPE HEAT PUMP RAV 362BH PE RAV 363AH8 PE RAV 462BH PE RAV 463AH8 PE RAV 362CH PE RAV 363AH8 PE RAV 462CH PE RAV 463AH8 PE SPLIT CEILING TYPE HEAT PUMP RAV 362UH PE RAV 363AH8 PE RAV 462UH PE RAV 463AH8 PE SPLIT CASSETTE TYPE HEAT PUMP ...

Страница 2: ...uirements of Directives 89 336 EEC Electromagnetic Compatibility and 73 23 EEC Low Voltage Operating conditions of units are as follows Note 1 Cooling Capacity is based on the following temperature conditions Indoor air inlet temperature 27 C DB 19 C WB Outdoor air inlet temperature 35 C DB Note 2 Heating Capacity is based on the following temperature conditions Indoor air inlet temperature 20 C D...

Страница 3: ...nt Fault Code 09 will appear on the Remote Controller d DeliveryTemperature Sensor T D Sensor An additional sensor is fitted to this unit to prevent the compressor from overheating During abnormal conditions the following fault codes may appear Fault Code 1E Indicates a Refrigerant Gas Leak Fault Code 19 Indicates T D sensor open circuit or short circuit e Special Refrigerant Reclaim Procedure for...

Страница 4: ...NG PANEL Model Dimensions Width mm mm Depth mm kg Net weight Air filter Flexible duct Blowout unit Suction canvas Long life filter kit RBC B460PE W RBC B460PE W Silky mist Munsell 1Y8 9 0 5 Silky mist Munsell 1Y8 9 0 5 40 1 430 1 430 500 500 7 Washable Washable 7 RBC FD202E RBC BU1E W RBC CA460BE RBC LK460BE Specifications are subject to change without notice Note 1 ø22 should be used when length ...

Страница 5: ...930 385 101 109 Finned tube Finned tube 39 63 3 0 3 75 A kg m3 h kW Operating noise SPL Charge volume W Power source Cooling capacity Heating capacity 50 kW 10 8 13 8 Refrigerant control High pressure switch Fuse Reverse Phase Protector Crankcase heater Inner overload relay Delivery temperature sensor 39 63 6 000 Propeller fan 39 640 ø 20 ID 50 7 5 ø 9 5 55 47 43 40 49 45 41 55 R 22 3 9 ø 9 5 7 5 ...

Страница 6: ...0 1 130 1 130 740 740 53 Finned tube Finned tube Centrifugal fan Centrifugal fan 80 90 Washable Washable RAV 363AH8 PE Bronze white Munsell 6Y7 5 1 1 240 1 240 930 385 Finned tube Finned tube 3 0 3 75 A kg kW Operating noise SPL Charge volume Maximum height difference If indoor unit higher W 1 860 1 680 m3 h Propeller fan Propeller fan m3 h ZR61K3 TFD ZR49K3 TFD Appearance colour Dimensions Width ...

Страница 7: ...ce for wiring and piping Outlet When installed with the inlet faced to the wall side When installed with the outlet faced to the wall side Space required for service RAV 363AH8 PE RAV 463AH8 PE 3 CONSTRUCTIONVIEWS Knock out hole ø 40 M6 Earth screw Smaller side ø 9 5 Refrigerant piping joint connection port Carrying handle Both sides Air outlet Anchor bolt hole 4 12 x 18 long hole Carrying handle ...

Страница 8: ...L K BLK WHI WHI 63H Wave Control Circuit T D R E D RCO1 47C 9 10 11 CH CM 14 R Earth G R Y R E D WHI R E D R E D R E D RCO2 WHI WHI 13 L1 52C A B 12 F 2 L C B L K T FM 02 B L K 47C RY05 F RY07 32 31 52 C Compressor has internal thermal protection B L K B L U R E D T E T L B L K FM 01 WHI G R Y S 1 2 3 5 20SF Do not operate the units with the magnetic contactor pushed in o shows terminal block and ...

Страница 9: ...noid coil AC 220 240V AC 240V 28W Crankcase heater 7 Outdoor unit sensor for heat exchanger temperature 8 Maximum input 15 5mA C 12 10 ký 67 5 21 3 AC187 264V FT 67 Transformer for outdoor unit 9 Sensor for delivery pipe temperature 13 STR 4AB C 23 100 ký 57 0 3 4 C 12 10 ký 67 5 21 3 ZR49K3 TFD SMF 230 63N 2 EEP2G405HQA114 FMca 1S ACB 2TBO4W CHV AC240V Outdoor unit fan motor 2 Fuse 10 5A 12 Rever...

Страница 10: ...0V AC 240V 28W Crankcase heater 7 Outdoor unit sensor for heat exchanger temperature 8 Maximum input 15 5mA C 12 10 ký 67 5 21 3 AC187 264V FT 67 Transformer for outdoor unit 9 Sensor for delivery pipe temperature 13 STR 4AB C 23 100 ký 57 0 3 4 C 12 10 ký 67 5 21 3 ZR61K3 TFD SMF 230 63N 2 EEP2G405HQA114 FMca 1S ACB 2TBO4W CHV AC240V Outdoor unit fan motor 2 Fuse 10 5A 12 Reverse Phase Protector ...

Страница 11: ...only TD Sensor Distributor Four way valve P1 Heat exchanger Refrigerant pipe Larger side ø19mm 3 4 Dryer Strainer Packed valve Refrigerant pipe Smaller side ø9 5mm 3 8 Indoor unit Cooling Heating Strainer Heat exchanger Outdoor unit RAV 363AH8 PE RAV 463AH8 PE P2 CAPILLARY MODEL MODEL BYPASS CAPILLARY OUTDOOR UNIT INDOORUNIT IDø 2X400Lx6P IDø 2X300Lx7P IDø 2X300Lx8P IDø 2 2X200Lx6P IDø 2X200Lx8P I...

Страница 12: ...KEY SCAN SWRT O P SWRT O P SWRT O P SWRT O P SWRT O KEY SCAN KEY SCAN O P WATCH DOG TIMER 5v I P TD SENSOR I P TE SENSOR EMS R 5 I P SERIAL 4 WAY CHANGE 7 1 Outdoor unit control circuit diagram 7 DESCRIPTION OF OUTDOOR UNIT CONTROL CIRCUIT ...

Страница 13: ...tion TD is to protect the compressor from over heating 7 2 12V power source circuit Outdoor PC board produces full wave rectification by diode bridge DB50 followed by the provision of tran sistor Q50 produces DC power source at 12V 7 3 5V watchdog timer circuit Basically the same description as the indoor PC board applies provided however that the reset circuit is not added to the outdoor side Wat...

Страница 14: ...uit When high pressure switch is operated abnormality is detected to stop the compressor N Serial L Serial output AC Serial input 0 0 7 5 Serial signal circuit between indoor and outdoor units Transmits and receives the signals between indoor and out door units in serial signals As 230V is used for transmitting the signal the microcomputer section is insulated with photo coupler with 5V being supp...

Страница 15: ...o waves equates to fan stop To CPU WHI WHI BLK BLK RED 7 9 Lightning surge protection circuit The circuit on the right protects the PCB from damage caused by a lightning surge Varistors are connected between the live and neutral and live and earth lines to pro tect against voltage surges I R71 470V R74 470V L1 N N SG01 DC3000V Waveform obtained between J and N Example shown is for 4 waves 16 waves...

Страница 16: ... Switch off the power supply to the outdoor unit Remove the electrical parts cover from the indoor unit Pull out the connector of R phase red lead wire from terminal 1 and connect it with the connector of lead wire for fan motor K1 output red Note If the indoor unit is a cassette model the float switch conector must be removed from the PCB Replace the electrical parts cover on the indoor unit On t...

Страница 17: ...11 88 12 50 13 13 13 75 14 38 15 00 KW RAV 363AH8 PE 12 96 12 42 11 88 11 34 10 80 10 26 9 72 9 18 8 64 8 10 7 56 7 02 6 48 5 94 RAV 463AH8 PE 16 56 15 87 15 18 14 49 13 80 13 11 12 42 11 73 11 03 10 35 9 66 8 97 8 28 7 59 KW Room Temp Wet Bulb C 9 2 Heating capacity Room Temp Dry Bulb C 80 105 100 110 115 120 2 10 Ambient Temp Wet Bulb C Ambient Temp Dry Bulb C 14 23 85 90 95 20 ...

Страница 18: ...ercharge of refrigerant in the outdoor unit will cause malfunction of the compressor The prescribed amount of the replenishment of the refrigerant is shown in the table above The permissible amount of refrigerant is the prescribed amount 50g l For RAV 363AH8 PE and RAV 463AH8 PE if the length of pipe exceeds 30m the size of pipe at the gas side must be raised one rank e g OD 19 0 22 2 45 1 25 1 25...

Страница 19: ... 463AH8 PE 15 43146451 Packed Valve 3 8 16 4314616 Packed Valve 3 4 17 43147321 Check Joint 18 43146498 Valve 4 Way RAV 363AH8 PE 18 43146499 Valve 4 Way RAV 463AH8 PE 19 43146283 Check Valve 20 43145092 Dryer 21 43148096 Accumulator RAV 363AH8 PE 21 43148114 Accumulator RAV 463AH8 PE 22 43155080 Capacitor Plastic Film 23 43060479 Terminal 4P 24 43A60005 Terminal 4P 25 43A60001 Terminal 4P 26 4310...

Страница 20: ... 20 PORSHAM CLOSE BELLIVER INDUSTRIAL ESTATE PLYMOUTH PL6 7BP U K ...

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