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Outdoor Unit

Installation Manual

14

Troubleshooting

You can perform fault diagnosis of the Outdoor Unit with the LEDs on the P.C. board of the Outdoor Unit in addition 
to using the check codes displayed on the wired remote controller of the Hydro Unit.
Use the LEDs and check codes for various checks. Details of the check codes displayed on the wired remote 
controller of the Hydro Unit are described in the Installation Manual of the Hydro Unit.

LED Displays and Check Codes

: ON,  : OFF,  : Rapid flashing (5 times/sec)

No.

Trouble description

LED display

D800 D801 D802 D803 D804 D805

1 Normal

2

Discharge temp. sensor (TD) 
trouble

3

Heat exchanger temp. sensor (TE) 
trouble

4

Heat exchanger temp. sensor (TL) 
trouble

5

Outside air temp. sensor (TO) 
trouble

6

Suction temp. sensor (TS) trouble

7 Heat sink temp. sensor (TH) trouble

8 Miss-mounting of sensor (TE, TS)

9 EEPROM trouble

10 Compressor break down

11 Compressor lock

12 Current detection circuit trouble

13 Case thermostat operation

14 Unset model type of P.C.board

15 MCU communication trouble

16 Discharge temp. trouble

17 High pressure SW operation

18 Power supply trouble

19 Heat sink overheat trouble

20 Gas leak detection

21 4-way valve inverse trouble

22 High pressure protective operation

23 Fan system trouble

24

Short-circuit of compressor drive 
element

25 Position detection circuit trouble

26 High pressure sensor (Pd) trouble

27

Combination failure between the 
Hydro Unit

SW02

SW01

LED

SW01

SW02

LED

<HWT-80, 110>

<HWT-40, 60>

(D800 to D805)

(D800 to D805)

15

Appendix

Existing piping

Work instructions

The existing R22 and R407C piping can be reused for 
our digital inverter R32 product installations. 

WARNING

WARNING

Confirming the existence of scratches or dents on 
the existing pipes and confirming the reliability of 
the pipe strength are conventionally referred to the 
local site.
If the specified conditions can be cleared, it is 
possible to update existing R22 and R407C pipes to 
those for R32 models.

Basic conditions needed to reuse existing 

pipes

Check and observe the presence of three conditions in 
the refrigerant piping works.
1.

Dry

 (There is no moisture inside of the pipes.) 

2.

Clean

 (There is no dust inside of the pipes.) 

3.

Tight

 (There are no refrigerant leaks.) 

Restrictions for use of existing pipes

In the following cases, the existing pipes should 
not be reused as they are. Clean the existing pipes 
or exchange them with new pipes.

1. When a scratch or dent is heavy, be sure to use new 

pipes for the refrigerant piping works.

2. When the existing pipe thickness is thinner than the 

specified “Pipe diameter and thickness,” be sure to 
use new pipes for the refrigerant piping works.
• The operating pressure of R32 is high. If there is a 

scratch or dent on the pipe or a thinner pipe is 
used, the pressure strength may be inadequate, 
which may cause the pipe to break in the worst 
case.

* Pipe diameter and thickness (mm) 

• In case the pipe diameter is 

Φ

12.7 mm or less and 

the thickness is less than 0.7 mm, be sure to use 
new pipes for the refrigerant piping works.

3. When the Outdoor Unit was left with the pipes 

disconnected, or the gas leaked from the pipes and 
the pipes were not repaired and refilled.
• There is the possibility of rain water or air, 

including moisture, entering the pipe.

4. When refrigerant cannot be recovered using a 

refrigerant recovery unit. 
• There is the possibility that a large quantity of dirty 

oil or moisture remains inside the pipes.

5. When a commercially available dryer is attached to 

the existing pipes.
• There is the possibility that copper green rust has 

been generated.

6. When the existing Air to Water Heat Pump is 

removed after refrigerant has been recovered. 
Check if the oil is judged to be clearly different from 
normal oil.
• The refrigerator oil is copper rust green in color: 

There is the possibility that moisture has mixed 
with the oil and rust has been generated inside the 
pipe.

• There is discolored oil, a large quantity of residue, 

or a bad smell.

• A large quantity of shiny metal dust or other wear 

residue can be seen in the refrigerant oil.

7. When the Air to Water Heat Pump has a history of 

the compressor failing and being replaced.
• When discolored oil, a large quantity of residue, 

shiny metal dust, or other wear residue or mixture 
of foreign matter is observed, trouble will occur.

8. When temporary installation and removal of the Air 

to Water Heat Pump are repeated such as when 
leased, etc.

9. If the type of refrigerator oil of the existing Air to 

Water Heat Pump is other than the following oil 
(Mineral oil), Suniso, Freol-S, MS (Synthetic oil), 
alkyl benzene (HAB, Barrel-freeze), ester series, 
PVE only of ether series.
• The winding-insulation of the compressor may 

deteriorate.

NOTE

The above descriptions are results have been confirmed 
by our company and represent our views on our Air to 
Water Heat Pump, but do not guarantee the use of the 
existing pipes of Air to Water Heat Pump that have 
adopted R32 or R410A in other companies.

Reference 

outside diameter 

(mm)

Wall thickness 

(mm)

Material

Φ

6.4

0.8

Φ

12.7

0.8

Φ

15.9

1.0

37-EN

38-EN

Содержание HWT-1101HRW-E

Страница 1: ...Outdoor Unit Model name HWT 401HW E HWT 601HW E HWT 801HW E HWT 1101HW E HWT 801HRW E HWT 1101HRW E AIR TO WATER HEAT PUMP Installation Manual R32 English ...

Страница 2: ...cted only to a supply with a short circuit power Ssc greater than or equal to Ssc 1 Furthermore when similar equipment or other equipment which may cause harmonic current emissions are to be connected to the same interface point with this equipment to reduce the risk of possible problems which may be caused from addition of those harmonic current emissions it is recommended to make sure that the s...

Страница 3: ...nd removes the Air to Water Heat Pump made by Toshiba Carrier Air Conditioning Europe Sp z o o He or she has been trained to install repair maintain relocate and remove the Air to Water Heat Pump made by Toshiba Carrier Air Conditioning Europe Sp z o o or alternatively he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acqu...

Страница 4: ...ht be the burst 1 Precautions for safety Ensure that all Local National and International regulations are satisfied Read this Precautions for safety carefully before Installation The precautions described below include the important items regarding safety Observe them without fail After the installation work perform a test run to check for any problem Follow the Owner s Manual to explain how to us...

Страница 5: ...e terminals securely fix To prevent external forces applied to the terminals from affecting the terminals When the Air to Water Heat Pump cannot cool or heat water well contact the dealer from whom you purchased the Air to Water Heat Pump as refrigerant leakage is considered as the cause In the case of repair that requires refill of refrigerant ask service personnel about details of the repair The...

Страница 6: ...tem either for servicing or decommissioning it is recommended good practice that all refrigerants are removed safely When transferring refrigerant into cylinders ensure that only appropriate refrigerant recovery cylinders are employed Ensure that the correct number of cylinders for holding the total system charge is available All cylinders to be used are designated for the recovered refrigerant an...

Страница 7: ...ials with high pressure fittings made for the R32 or R410A only so that water and or dust does not enter When using existing piping refer to 15 APPENDIX 1 Existing piping Required Tools Equipment and Precautions for Use Prepare the tools and equipment listed in the following table before starting the installation work Newly prepared tools and equipment must be used exclusively Legend Conventional ...

Страница 8: ...n that is durable enough to support the weight of the Outdoor Unit Insufficient durability may cause the Outdoor Unit to fall which may result in injury Pay special attention when installing the unit onto a wall surface CAUTION Do not install the Outdoor Unit in a location that is subject to combustible gas leaks Accumulation of combustible gas around the Outdoor Unit may cause a fire Install the ...

Страница 9: ...n operation When there is an obstacle on the back side Front sides and top are free When there are obstacles on the back and top sides Front and sides are free When there is an obstacle on the front side Back sides and top are free When there are obstacles on the back and sides Front and top are free The height of the obstacle should be lower than that of the Outdoor Unit When there are obstacles ...

Страница 10: ...ain hole A Drain hole B Absorb vibration with vibration proof rubber pads Bottom plate of Outdoor Unit Do not support the Outdoor Unit only with the fixing leg Fixing leg Foundation Foundation Foundation If only the end of the fixing leg is supported it may deform Incorrect Correct Correct Support the bottom surface of the fixing leg that is in contact with and underneath the bottom plate of the O...

Страница 11: ...el Right side panel Right side claws Left side claws HWT 80 110 Rear direction Pipe cover Side direction Down direction Front direction Optional Installation Parts Locally procured HWT 80 110 HWT 40 60 Refrigerant Piping Connection CAUTION Take note of these 4 important points below for piping work 1 Keep dust and moisture away from inside the connecting pipes 2 Tightly connect the connection betw...

Страница 12: ...d use a single crescent to loosen or tighten the flare nut of the valve on the liquid side Unit N m HWT 80 110 Valve at gas side HWT 40 60 Outer dia of copper pipe Tightening torque 6 4 mm 14 to 18 12 7 mm 50 to 62 15 9 mm 68 to 82 Tightened Flare nut Loosened Wrench for work Flare nut Cap Tightened Loosened Wrench for fixing Valve at gas side CAUTION Do not put the crescent wrench on the cap The ...

Страница 13: ...pressure gauge Gauge manifold Low pressure gauge Nitrogen gas Charge port Pressure reducing valve CAUTION Never use oxygen flammable gas or noxious gas for the airtight test Major leaks can be discovered Micro leaks can be discovered Air purge With respect to the preservation of the terrestrial environment adopt Vacuum pump to purge air Evacuate air in the connecting pipes when installing the unit...

Страница 14: ...ent for replenishing refrigerant Replenish liquid refrigerant When gaseous refrigerant is replenished the refrigerant composition varies which disables normal operation Adding additional refrigerant The maximum refrigerant charge 1 8kg HWT 40 60 The refrigerant need not be reduced for a 15 meter or less refrigerant pipe HWT 80 110 The refrigerant need not be reduced for a 8 meter or less refrigera...

Страница 15: ... label using indelible ink Then place the included transparent protective sheet over the label to prevent the writing from rubbing off 3 Prevent emission of the contained fluorinated greenhouse gas Ensure that the fluorinated greenhouse gas is never vented to the atmosphere during installation service or disposal When any leakage of the contained fluorinated greenhouse gas is detected the leak sha...

Страница 16: ...Check that cabling will not be subject to wear corrosion excessive pressure vibration sharp edges or any other adverse environmental effects The check shall also take into account the effects of aging or continual vibration from sources such as compressors or fans HWT 40 60 HWT 80 110 1 Remove the service panel and the terminal cover 2 A conduit pipe can be installed through the hole for wiring If...

Страница 17: ...cable tie L Circumference of the wire mm L Diameter of the wire D mm π Cut cable tie of exessive part A CAUTION An installation fuse must be used for the power supply line of this Air to Water Heat Pump Incorrect incomplete wiring may lead to an electrical fire or smoke Prepare a dedicated power supply for the Air to Water Heat Pump This product can be connected to the mains power Fixed wire conne...

Страница 18: ...an Hydro Unit is operated for about 8 hours daily the Hydro Outdoor Units will need to be cleaned at least once every 3 months This cleaning and maintenance should be carried out by a qualified service person Failure to clean the Hydro Outdoor Units regularly will result in poor performance icing water leaking and even compressor failure 12 Air to Water Heat Pump operating conditions For proper pe...

Страница 19: ...5 to the refrigerant recovery LED display shown below Fig 2 Fig 1 Fig 2 ON OFF Slow flashing ON OFF Rapid flashing 5 Press SW02 to set D805 to rapid flashing Each time SW02 is pressed D805 is switched between rapid flashing and OFF Fig 3 D800 Yellow D801 Yellow D802 Yellow D803 Yellow D804 Yellow D805 Green or or or or or OFF or Rapid flashing OFF or Rapid flashing OFF or Rapid flashing OFF or Rap...

Страница 20: ...ch or dent is heavy be sure to use new pipes for the refrigerant piping works 2 When the existing pipe thickness is thinner than the specified Pipe diameter and thickness be sure to use new pipes for the refrigerant piping works The operating pressure of R32 is high If there is a scratch or dent on the pipe or a thinner pipe is used the pressure strength may be inadequate which may cause the pipe ...

Страница 21: ...the pipes as follows Otherwise rust may be generated when moisture or foreign matter due to condensation enters the pipes The rust cannot be removed by cleaning and new pipes are necessary Placement location Term Curing manner Outdoors 1 month or more Pinching Less than 1 month Pinching or taping Indoors Every time 39 EN 40 EN ...

Страница 22: ...2F30251001 ...

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