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Installing the Lift Cylinder

Important:

Use the cable tie to secure the lift-cylinder wire to the wire harness, away from sharp or

moving parts. Ensure that you allow enough slack in the wire harness for its full range of motion.

Install the lift cylinder using a clevis pin and hairpin cotter (box A of

Connect the wire harness and secure it to the machine rail using the cable tie (box B of

Rotate the lift cylinder upward to a 45° angle, then use a block to support the lift cylinder (box C of

Press upward on the switch to extend the lift cylinder (box D of

Install the extended portion of the lift cylinder to the cargo bed using a clevis pin and hairpin cotter (box
E of

g036021

Figure 12

Содержание Workman 07143

Страница 1: ...emoved and is not replaced with hardware from the kit Preparing the Machine 1 Park the machine on a level surface box A of Figure 1 2 Engage the parking brake box B of Figure 1 3 Shut off the engine a...

Страница 2: ...into the Service Position Note If the draw bar is installed on the machine you must remove it before placing the bed into the service position Insert the prop rod into the service position Figure 2 g0...

Страница 3: ...ting plastic rivets from the rear frame tube box B of Figure 3 Note Retain the 2 plastic rivets 3 Install the lift bracket to the rear frame tube using the 5 flange head bolts 3 8 x 2 1 2 inches and 5...

Страница 4: ...existing bolts from the cargo bed lever box A of Figure 4 2 Install the lift latch to the cargo bed lever using the 2 previously removed bolts and torque the bolts to 15 to 16 N m 11 to 12 ft lb as sh...

Страница 5: ...bolts and bed braces from the cargo bed box A of Figure 5 Note Discard the bolts and bed braces 2 Install the lift plate to the cargo bed using the 6 bolts and torque the bolts to 15 to 16 N m 11 to 1...

Страница 6: ...Installing the Actuator Stop Electric Machine Only 1x 1x 1x Install the actuator stop to the battery tray mounting bracket using the bolt and nut Figure 6 g035998 Figure 6 Electric Machine Shown 6...

Страница 7: ...Installing the Fuse 1x Install the fuse 15 A into the fuse block Figure 7 Figure 8 Figure 9 and Figure 10 For Kit Model 07143 with Machine Serial Number 403448000 and Before g282494 Figure 7 7...

Страница 8: ...For Kit Model 07144 with Machine Serial Number 403446000 and Before g282496 Figure 8 For Kit Model 07143 with Machine Serial Number 403448001 and After g282493 Figure 9 8...

Страница 9: ...For Kit Model 07144 with Machine Serial Number 403446001 and After g282495 Figure 10 9...

Страница 10: ...Figure 11 Note Discard the plastic cover 2 Install the switch connector through the opening in the dashboard box B of Figure 11 3 Install the switch to the switch connector box C of Figure 11 4 Ensur...

Страница 11: ...s pin and hairpin cotter box A of Figure 12 2 Connect the wire harness and secure it to the machine rail using the cable tie box B of Figure 12 3 Rotate the lift cylinder upward to a 45 angle then use...

Страница 12: ...Important Use a block to support the lift cylinder so that it extends upward at a 45 angle g185788 Figure 13 12...

Страница 13: ...ing the Prop Rod Assembly Remove the 2 bolts 3 8 x 2 1 2 inches 2 flange nuts 3 8 inch and 3 bolts 5 16 x 3 4 inch from the prop rod assembly and remove the prop rod assembly Figure 14 g036807 Figure...

Страница 14: ...e heavy and could crush your hands or other body parts Keep your hands and other body parts clear when lowering the bed Unlocking and Locking the Bed Latch Important Unlock the bed latch when using th...

Страница 15: ...e Bed Important Unlock the bed latch when using the electric lift to raise and lower the bed Press upward on the switch to raise the bed Figure 16 Press downward on the switch to lower the bed Figure...

Страница 16: ...We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This ma...