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Checking Fluid Levels

No Parts Required

Procedure

Before starting the engine for the first time, check the
following fluid levels:

•

Engine oil

Refer to

Checking the Engine Oil (page 35)

•

Engine coolant

Refer to

Checking the Cooling System (page 44)

•

Hydraulic oil

Refer to

Checking the Hydraulic Fluid (page 46)

•

Rear axle lubricant

Refer to

Checking the Rear Axle Lubricant (page

41)

Installing the Cutting Units

Parts needed for this procedure:

Lift chain

Chain bracket

U-bolt

Nut

Screw

Washer

Nut

Large O-ring

Kickstand

Removing the Tipper Assemblies

Remove the tipper assemblies (if so equipped) from
the number 1, number 2, and number 3 lift arms
to avoid interference with the carrier frames of the
cutting units.

Remove the locknut and the washer securing
the pivot rod to the number 2 lift arm (

Figure

). Remove the pivot rod and spring from the

lift arm. Repeat the procedure on the number 1
and number 3 lift arms.

Содержание REELMASTER 6700 D

Страница 1: ...Form No 3427 463 Rev A Reelmaster 6700 D 4 Wheel Drive Traction Unit Model No 03813 Serial No 403190001 and Up Register at www Toro com Original Instructions EN 3427 463 A ...

Страница 2: ...awn mower intended to be used by professional operators in commercial applications It is primarily designed for cutting grass on well maintained turf Using this product for purposes other than its intended use could prove dangerous to you and bystanders Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsi...

Страница 3: ... 38 Draining the Fuel Tank 38 Checking the Fuel Lines and Connections 38 Servicing the Water Separator 38 Bleeding Air from the Injectors 39 Electrical System Maintenance 39 Electrical System Safety 39 Servicing the Battery 39 Checking the Fuses 40 Drive System Maintenance 40 Checking the Tire Pressure 40 Checking the Torque of the Wheel Nuts and Bolts 40 Checking the Planetary Gear Drive Oil 40 C...

Страница 4: ... cool before adjusting servicing cleaning or storing it Improperly using or maintaining this machine can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means Caution Warning or Danger personal safety instruction Failure to comply with these instructions may result in personal injury or death Safety...

Страница 5: ...hand wait for moving parts to stop decal93 6696 93 6696 1 Stored energy hazard read the Operator s Manual decal93 6699 93 6699 1 Machine speed 3 Continuous variable setting 2 Slow 4 Fast 2 1 decal93 9425 93 9425 1 Warning read the Operator s Manual 2 High pressure fluid hazard injection into the body stay away from moving parts seek medical attention decal104 9298 104 9298 1 Read the Operator s Ma...

Страница 6: ... 6 Reels disabled lift only decal105 7506 105 7506 1 Read the Operator s Manual 4 Engine preheat 2 Engine stop 5 Engine start 3 On decal106 6754 106 6754 1 Warning do not touch the hot surface 2 Cutting dismemberment hazard fan entanglement hazard belt stay away from moving parts decal106 6755 106 6755 1 Engine coolant under pressure 3 Warning do not touch the hot surface 2 Explosion hazard read t...

Страница 7: ...te this machine unless you are trained 4 Tipping hazard lower the cutting unit when driving down slopes drive slowly when turning do not turn sharply while traveling fast 5 Warning wear the seatbelt 6 Warning read the Operator s Manual do not tow the machine 7 Thrown object hazard keep bystanders away 8 Warning engage the parking brake shut off the engine and remove the key before leaving the mach...

Страница 8: ...d to the ground while operating the machine on slopes Raising the cutting units while operating on slopes can cause the machine to become unstable 1 Warning read the Operator s Manual 2 Cutting hazard of the foot cutting hazard of the hand stay away from moving parts keep all guards and shields in place 3 Warning do not operate this machine unless you are trained 4 Tipping hazard lower the cutting...

Страница 9: ...0 1 Height of cut 4 Machine speed 2 Reel mow and backlap 5 Rear reels circuit controls 3 Read the Operator s Manual 6 Front reels circuit controls decal133 8062 133 8062 decal138 6982 138 6982 1 Read the Operator s Manual 9 ...

Страница 10: ...ttery 2 No fire open flame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediately with water and get medical help fast 5 Read the Operator s Manual 10 Contains lead do not discard 10 ...

Страница 11: ...ear ballast if required Warning decal 1 CE decal 1 5 Year of production decal 1 Apply the CE decals Media and Additional Parts Description Qty Use Operator s Manual 1 Read the manual before operating the machine Engine owner s manual 1 Read the manual before operating the engine Declaration of Conformity 1 This document indicates CE compliance Diagnostic ACE display overlay 1 The diagnostic ACE di...

Страница 12: ...t page 41 2 Installing the Cutting Units Parts needed for this procedure 7 Lift chain 7 Chain bracket 7 U bolt 14 Nut 7 Screw 7 Washer 7 Nut 7 Large O ring 1 Kickstand Removing the Tipper Assemblies Remove the tipper assemblies if so equipped from the number 1 number 2 and number 3 lift arms to avoid interference with the carrier frames of the cutting units 1 Remove the locknut and the washer secu...

Страница 13: ...3 Cutting unit 3 8 Reel motor 4 Cutting unit 4 9 Weight 5 Cutting unit 5 1 On lift arm numbers 1 4 and 5 position the chain brackets and U bolts 38 1 cm 15 inches behind the center line of the pivot knuckle Figure 5 2 On lift arm numbers 1 and 5 the brackets should be rotated to the right 10 degrees from vertical Figure 5 3 On lift arm number 4 the bracket should be rotated to the left 10 degrees ...

Страница 14: ...nches 2 Lift arm number 7 10 degrees 6 Tighten all the U bolt nuts to 52 to 65 N m 38 to 48 ft lb 7 Mount a lift chain to each chain bracket with a screw a washer and a nut positioning them as shown in Figure 8 g006540 Figure 8 1 Lift chain 2 Chain bracket Using the Kickstand Whenever the cutting unit has to be tipped to expose the bedknife reel prop up the rear of the cutting unit with the kickst...

Страница 15: ...e traction units have only 5 cutting units g034112 Figure 11 1 Cutting unit 1 6 Cutting unit 6 2 Cutting unit 2 7 Cutting unit 7 3 Cutting unit 3 8 Reel motor 4 Cutting unit 4 9 Weight 5 Cutting unit 5 1 On cutting unit numbers 2 4 and 6 remove the 2 cap screws securing the counterweight to the left end of the cutting unit Note Remove the counterweight Figure 12 g003320 Figure 12 1 Counterweight 2...

Страница 16: ...ricate the internal splines of the cutting unit reel shafts with grease 4 Install a counter weight onto the appropriate end of each cutting unit with the cap screws provided Figure 15 5 Thoroughly grease the cutting unit reel bearings prior to installation on the traction unit Grease should be evident at the inboard reel seals refer to the cutting unit Operator s Manual for greasing procedure 6 In...

Страница 17: ...pensation spring 3 Spring rod 2 Hairpin cotter 4 Hex nuts 2 Tighten the hex nuts on the front end of the spring rod until the compressed length of the spring is 15 9 cm 6 25 inches refer to Figure 19 Note When operating on rough terrain decrease the spring length by 12 7 mm 0 5 inch Ground following will be slightly shorter Note You must reset the turf compensation setting if the HOC setting or th...

Страница 18: ...ning decal Part No 115 2046 over the standard warning decal Part No 115 2045 Product Overview Controls Traction Pedal The traction pedal Figure 20 controls forward and reverse operation Press the top of the pedal to move the machine forward and the bottom of the pedal to move the machine backward Ground speed is determined by how far you press the pedal For maximum ground speed fully press the ped...

Страница 19: ... 20 to limit the amount that you can press the traction pedal in the rearward direction to limit speed Lower Mow Raise Control Lever This lever Figure 21 raises and lowers the cutting units and also starts and stops the reels when you enable the reels in the mow mode You cannot lower the cutting units when the mow transport lever is in the transport position Fuel Gauge The fuel gauge Figure 21 ind...

Страница 20: ...g operations Refer to Figure 24 for the proper settings decal115 8000 Figure 24 1 Height of cut 4 Machine speed 2 Reel mow and backlap 5 Rear reels circuit controls 3 Read the Operator s Manual 6 Front reels circuit controls Seat Controls The seat adjusting lever Figure 25 allows you to adjust the seat forward and rearward The seat adjusting knob Figure 25 adjusts the seat for your weight To adjus...

Страница 21: ...connected The light is burned out Fuses are blown There is no battery power Check the electrical connections input fuses and diagnostic light bulb to determine the malfunction Ensure that the loop back connector is secured to the wire harness connector Diagnostic ACE Display Optional The machine is equipped with an electronic controller which controls most machine functions The controller determin...

Страница 22: ...eaning or storing the machine Know how to stop the machine and shut off the engine quickly Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine Before mowing always inspect the machine to ensure that the cutting units are in good working condition Inspect the area where you will use the machine and remove all objects tha...

Страница 23: ...her Monitor seals hoses gaskets in contact with fuel as they may be degraded over time Fuel filter plugging may be expected for a time after converting to biodiesel blendsd Contact your distributor if you wish for more information on biodiesel 1 Park the machine on a level surface lower the cutting units shut off the engine engage the parking brake and remove the key 2 Using a clean rag clean area...

Страница 24: ...tions to determine if the slope is safe for machine operation including surveying the site Always use common sense and good judgment when performing this survey Review the slope instructions listed below for operating the machine on slopes Before you operate the machine review the site conditions to determine whether you can operate the machine in the conditions on that day and at that site Change...

Страница 25: ...forcing air out around the vent plug Leave the key in the ON position until a solid stream of fuel flows out around the plug Tighten the plug and turn the key to the OFF position 6 Open the air bleed screw on the fuel injection pump Figure 29 g019459 Figure 29 1 Fuel injection pump bleed screw 7 Turn the key to the ON position The electric fuel pump will begin operation thereby forcing air out aro...

Страница 26: ...at is possible to be changed by hand 7 If switch is closed and appropriate LED does not turn on check all wiring and connections to switch and or check switches with an ohm meter Replace any damaged switches and repair any damaged wiring The Diagnostic ACE also has the ability to detect which output solenoids or relays are turned on This is a quick way to determine if a machine malfunction is elec...

Страница 27: ...eat 1 Rotate the key to the OFF position 2 Connect the Handheld Diagnostic Tool to the desired Controller Loop back Connector use the proper overlay 3 Move the lower mow raise control lever to the RAISE position and hold it there 4 Rotate the key to the ON position and continue to hold the lower mow raise control lever in the RAISE position until the top left Diagnostic Tool light comes on approxi...

Страница 28: ...r and raise the cutting units to the transport position Be careful when driving between objects so that you do not accidentally damage the machine or the cutting units Use extra care when operating the machine on slopes Drive slowly and avoid sharp turns on slopes to prevent rollovers Lower the cutting units when going downhill for steering control After Operation After Operation Safety General Sa...

Страница 29: ...thout damaging the transmission g019460 Figure 34 1 Bypass valve 2 Close the bypass valve before starting the engine Important Running the engine with the bypass valve open will cause the transmission to overheat Note Do not exceed 7 to 11 N m 5 to 8 ft lb torque to close the valve Hydraulic Solenoid Valve Functions Use the list below to identify and describe the different functions of the solenoi...

Страница 30: ...intenance Service Interval Maintenance Procedure After the first 8 hours Check the torque of the wheel nuts and bolts after the first 1 to 4 hours of operation and then after 10 hours of operation After the first 50 hours Change the engine oil and oil filter After the first 200 hours Change the planetary gear drive oil Change the rear axle lubricant Before each use or daily Inspect the seat belt s...

Страница 31: ...replace the hydraulic filter Every 2 000 hours If you are using the recommended hydraulic fluid change the hydraulic fluid Every 2 years Drain and clean the fuel tank Drain and flush the cooling system Daily Maintenance Checklist Duplicate this page for routine use For the week of Maintenance Check Item Mon Tues Wed Thurs Fri Sat Sun Check the safety interlock operation Check the brake operation C...

Страница 32: ...rval Every 50 hours and immediately after every washing Lubricate all grease fittings for the bearings and bushings with No 2 lithium grease The grease fitting locations and quantities are as follows Cutting unit carrier frame and pivot 2 Figure 35 g019485 Figure 35 Rear axle tie rod 2 Figure 36 Steering cylinder ball joints 2 Figure 36 King pin bushings 2 Figure 36 The top fitting on the king pin...

Страница 33: ...g019487 Figure 37 g019495 Figure 38 Rear lift cylinder pivot 2 Figure 39 g019489 Figure 39 Lift arm pivot 3 Figure 40 g019490 Figure 40 Rear axle pivot Figure 41 g019494 Figure 41 33 ...

Страница 34: ...ir cleaner indicator shows red Check the air cleaner body for damage which could cause an air leak Replace it if it is damaged Check the whole intake system for leaks damage or loose hose clamps Service the air cleaner filter only when the service indicator Figure 44 requires it Changing the air filter before it is necessary only increases the chance of dirt entering the engine when you remove the...

Страница 35: ... rubber outlet valve from the cover clean the cavity and replace the outlet valve 5 Install the cover orienting the rubber outlet valve in a downward position between approximately 5 00 to 7 00 when viewed from the end 6 Reset the indicator Figure 44 if it shows red Checking the Engine Oil Service Interval Before each use or daily The engine is shipped with oil in the crankcase however check the o...

Страница 36: ...ill cap 5 Install the oil fill cap and dipstick 6 Close the hood and secure it with the latches Servicing the Engine Oil and Filter Service Interval After the first 50 hours Every 150 hours Capacity 7 0 L 7 5 US qt with filter Change the oil and filter initially after the first 50 hours of operation thereafter change oil and filter every 150 hours 1 Remove the drain plug Figure 51 and let oil flow...

Страница 37: ... injection pump Figure 53 g019472 Figure 53 1 Injection pump lever arm 2 Connector 3 Hold the injection pump lever arm against the high idle stop and tighten the cable connector Note When tightened the cable connector must be free to swivel 4 Torque the locknut used to set the friction device on the throttle lever to 4 to 6 N m 40 to 55 in lb The maximum force required to operate the throttle leve...

Страница 38: ... Before each use or daily Drain water or other contaminants from the water separator Every 400 hours Replace the fuel filter canister 1 Park the machine on a level surface lower the cutting units engage the parking brake shut off the engine and remove the key 2 Place a clean container under the fuel filter 3 Loosen the drain plug on the bottom of the filter canister and open the vent on the top of...

Страница 39: ...connecting or disconnecting the battery Wear protective clothing and use insulated tools Servicing the Battery Service Interval Every 25 hours Check the electrolyte level if the machine is in storage check it every 30 days The battery electrolyte level must be properly maintained and the top of the battery kept clean If the machine is stored in a location where temperatures are extremely high the ...

Страница 40: ... use or daily The tires are over inflated for shipping Therefore release some of the air to reduce the pressure Correct air pressure in the front and rear tires is 103 to 138 kPa 15 to 20 psi DANGER Low tire pressure decreases machine side hill stability This could cause a rollover which may result in personal injury or death Do not under inflate the tires Checking the Torque of the Wheel Nuts and...

Страница 41: ...ug and allow the oil to drain 3 Place a drain pan under the brake housing remove the drain plug and allow the oil to drain Figure 61 g019501 Figure 61 1 Brake housing drain plug 4 When all of the oil has drained from both locations install the plug in the brake housing 5 Rotate the wheel until the open plug hole in the planetary is at the 12 o clock position 6 Install the plug 7 Repeat the procedu...

Страница 42: ... center distance at axle height at the front and rear of the steering tires The front measurement must be 3 mm 1 8 inch less than the rear measurement 2 To adjust the distance remove the cotter pin and nut from either tie rod ball joint Remove the tie rod ball joint from the axle case support Figure 64 3 Loosen the clamps at both ends of the tie rods Figure 64 g009718 Figure 64 1 Tie rod clamp 2 T...

Страница 43: ... poisoning keep out of reach from children and pets Discharge of hot pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns Always allow the engine to cool at least 15 minutes before removing the radiator cap Use a rag when opening the radiator cap and open the cap slowly to allow steam to escape Removing Debris Service Interval Before each use or daily Remove ...

Страница 44: ...diator and the expansion tank at the beginning of each day before starting the engine Carefully remove the radiator cap and the expansion tank cap Figure 68 2 Check the level of coolant in the radiator and in the expansion tank Figure 68 The radiator should be filled to the top of the filler neck and the expansion tank filled to the Full mark g007916 Figure 68 1 Expansion tank 3 Fill the expansion...

Страница 45: ... more than 2 5 cm 1 inch of free travel of the brake pedal or when the brakes do not work effectively Free travel is the distance the brake pedal moves before braking resistance is felt 1 Disengage the locking pin from the brake pedals so that both pedals work independently of each other 2 To reduce the amount of free travel of the brake pedals tighten the brakes by loosening the front nut on the ...

Страница 46: ...ntenance Hydraulic System Safety Seek immediate medical attention if fluid is injected into skin Injected fluid must be surgically removed within a few hours by a doctor Ensure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system Keep your body and hands away from pinhole leaks or nozzle...

Страница 47: ...s Eaton Vickers 694 I 286 S M 2950 S 35VQ25 or M 2952 S Note Many hydraulic fluids are almost colorless making it difficult to spot leaks A red dye additive for the hydraulic fluid is available in 20 ml 0 67 fl oz bottles A bottle is sufficient for 15 to 22 L 4 to 6 US gallons of hydraulic fluid Order Part No 44 2500 from your authorized Toro distributor Important Toro Premium Synthetic Biodegrada...

Страница 48: ...r element Use the Toro replacement filter Part No 94 2621 Important Use of any other filter may void the warranty on some components 1 Park the machine on a level surface lower the cutting units shut off the engine engage the parking brake and remove the key 2 Clean the area around the filter mounting area Place a drain pan under the filter and remove the filter Figure 74 g019482 Figure 74 1 Hydra...

Страница 49: ...ar cutting units 4 Test Port D is located on the bottom of the hydrostatic transmission Figure 77 and is used to measure the charge pressure of the transmission 5 Test Port E is used to measure traction forward pressure Figure 77 6 Test Port F is used to measure traction reverse pressure Figure 77 7 Test Port G is used to measure steering circuit pressure Figure 77 g000791 Figure 77 1 Test port D ...

Страница 50: ...ob s to the backlap position and the desired reel speed selector knob s to position 1 g005018 Figure 78 1 Backlap knobs 2 Reel speed selector knobs Note Backlapping speed may be increased by moving the reel speed selector knob toward 13 Each position increases the speed approximately 100 rpm After changing the selector wait 30 seconds for the system to stabilize at the new speed 4 Make initial ree...

Страница 51: ...r FC6 6 rear left FC7 7 rear right g007909 Figure 79 1 Adjustment valve for 1 front center cutting unit 4 Adjustment valve for 6 rear left cutting unit 2 Adjustment valve for 4 and 5 front wings cutting units 5 Adjustment valve for 7 rear right cutting unit 3 Adjustment valves for 2 and 3 rear cutting units 3 Loosen the locking nuts on the valves 4 Using a hex key rotate the appropriate valve cloc...

Страница 52: ...s may be desirable in highly contoured locations If any of the front 3 cutting units lift off the ground when cresting a hill you can lower the front carrier frame by removing the mounting bolts and positioning frame in the bottom set of holes in the main frame Figure 81 Contact your authorized Toro distributor for assistance Note Moving the carrier frame down decreases the amount of clearance bet...

Страница 53: ...attery and cables as follows refer to Electrical System Safety page 39 A Remove the battery terminals from the battery posts B Clean the battery terminals and posts with a wire brush and baking soda solution C Coat the cable terminals and battery posts with Grafo 112X skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion D Slowly charge the battery every 60 days for 24 hours...

Страница 54: ... for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For more information about applicable retention periods please contact legal toro com Toro s Commitment to Security Your personal information may be processed in the US or another country which may have le...

Страница 55: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

Страница 56: ...r or abrasion worn painted surfaces scratched decals or windows Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any e...

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