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Operator’s Manual

English (EN)

Form No. 3312–270 Rev. H

Reelmaster 5, 7, & 11 Blade

Model No. 01005—Serial No. 40001 thru 70001 and Up
Model No. 01007—Serial No. 40001 thru 70001 and Up
Model No. 01011—Serial No. 40001 thru 70001 and Up

Содержание Reelmaster 11 Blade

Страница 1: ... Manual English EN Form No 3312 270 Rev H Reelmaster 5 7 11 Blade Model No 01005 Serial No 40001 thru 70001 and Up Model No 01007 Serial No 40001 thru 70001 and Up Model No 01011 Serial No 40001 thru 70001 and Up ...

Страница 2: ...ns and produces safe products you are responsible for operating the product properly and safely Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready The two numbers are stamped on a plate which is located on the cross tube Write the product model and serial nu...

Страница 3: ...neumatic tires with stamped steel wheels and cast iron hubs 16 0 4 06 m diameter cast iron wheels one piece construction 16 0 406 m diameter low profile semi pneumatic tires with stamped steel wheels and cast iron hubs 18 0 457 m semi pneumatic tires with stamped steel wheels and cast iron hubs Differential Disengaging over running idler gear in gear train Width of Cut 30 0 762 m Height of Cut 11 ...

Страница 4: ... tires without draw bars Note Specifications and design subject to change without notice Optional Equipment 16 0 406 m cast iron wheel Model No 01336 16 0 406 m pneumatic tires Model No 01323 16 0 406 m semi pneumatic low profile Model No 01304 18 0 457 m semi pneumatic tires Model No 01035 Roller Scraper Kit Part No 47 4540 Grass Dispersion Shield Kit 5 7 Blade Part No 51 0800 Grass Dispersion Sh...

Страница 5: ...amaged and make sure it is seated in inside diameter of wheel hub Fig 1 Important An O ring that is damaged or installed incorrectly will allow oil to leak out of the gear case If enough oil leaks out mechanical damage will likely result 3 If pneumatic wheels are installed set tire pressure at 35 psi 241 3 Kpa 4 Install drive wheels with capscrews and lockwashers Fig 2 Do not try to install wheels...

Страница 6: ...ut knobs 2 Bedknife adjusting knob 4 Continue to check for light contact across full length of bedknife using paper If light contact is not evident bedknife is not parallel to reel 5 Loosen nut on left bedbar pivot bolt enough to ease turning of eccentric bolt 6 Parallel bedknife to reel by rotating the left bed bar pivot bolt Fig 5 The left pivot bolt has an offset thread which when rotated acts ...

Страница 7: ...emove capscrew and adjusting nut securing roller bracket to gear case Do not move roller bracket B Reposition capscrew and adjusting nut to upper hole in gear case C Slide roller bracket up or down 1 2 notch to position adjusting nut into correct notch and tighten capscrew Reel Bearing Adjustment If end play is evident in reel or if mower has been disassembled an adjustment to the reel bearing may...

Страница 8: ...ps 3 5 By contrast when reels are warm from being used use only steps 1 5 to maintain light contact between bedknife and reel Important Never adjust bedknife to reel for light contact if mowers are cold because the increase in temperature during operation could cause the metal to expand and result in heavy contact Heavy contact causes uneven bedknife wear and poor quality of cut However light cont...

Страница 9: ...sate for round cutting edges by tightening bedknife adjusting knob until there is heavy contact because the bedknife and reel will wear unevenly and cause rifling Figure 9 Note Rifling is the uneven or wavy condition that develops on bedknife and reel when there is heavy contact between these two parts Fig 10 Streaks of uncut grass and an overall poor quality of cut are signs of rifling Grinding t...

Страница 10: ...ECAUSE INNER BEARING SEAL MAY BE DAMAGED Figure 12 Important Do not use high pressure hose to clean areas where there are seals or bearings because foreign matter will likely be forced into the bearing The result will be rapid seal and bearing deterioration Grease the mower immediately after cleaning Failure to do so may cause damage to the bearings or other components Grinding Note For detailed s...

Страница 11: ...ges and bedknife edge are slightly rounded and do not have severe nicks lapping only with a lapping compound may restore the edges and match Oftentimes a mower is deemed by users to need grinding when reel bearing adjustment bedknife adjustment and or lapping is all that is necessary Lapping Mowers are set up as follows 1 Remove the right hand wheel 2 Place wheel under gear case for support 3 Remo...

Страница 12: ... by grinding Refer to the TORO SHARPENING REEL and ROTARY MOWERS MANUAL 3 After bedknife has been ground and is true perform the following adjustments Reel Roller and Wheel Bearing Adjustment After the initial 30 operating hours check the reel bearing roller bearing and wheel bearing Thereafter check these parts every 200 250 operating hours If necessary adjust the reel bearing See Reel Bearing Ad...

Страница 13: ...g gear hub and gear assembly can be removed from axle shaft as soon as gear case cover is removed 7 Use a drift pin punch to remove bearing cups from hub Fig 20 Note Access is provided in the bore for drift pin punch Figure 20 1 Drift pin punch 2 Bearing cups 3 Hub 8 Remove inner cone and O ring from axle shaft Fig 21 Figure 21 1 O ring 2 Bearing cones 9 To prevent the reel from turning place a wo...

Страница 14: ...ig 22 Figure 22 1 Rachet gear stud 2 Rachet gear 3 Nut 4 Pinion gear 10 Remove needle bearing from ratchet gear using a sleeve and arbor press Fig 23 Figure 23 11 Left end Remove nut securing pinion gear to reel shaft and slide gear off splined shaft Fig 24 Figure 24 1 Splined shaft 12 Right end Remove nut securing pinion gear to reel shaft Insert a pry bar in groove provided and pry off pinion ge...

Страница 15: ...chet ring 14 For removal of the throwout handle Fig 27 O ring and finger drive pin from throwout handle Remove throwout sleeve by turning counterclockwise Figure 27 1 Throwout handle Note When replacing O ring sleeve must be removed Fig 28 Throwout sleeve need only be loosened for removal of rachet ring gear Figure 28 1 O ring 2 Sleeve 15 Lift out the upper compression spring Remove rachet gear ri...

Страница 16: ...d mallet drive gear cases off cross tube 20 Bearing and gear case will now slide off left end of reel shaft Note To aid in the removal of reel bearings a Bearing Removal Tool Part No 49 8060 is available from your Authorized Toro Distributor 21 Remove bearing and gear case from right end of reel shaft Fig 31 Figure 31 1 Bearing removal tool part no 49 8060 Note Remove any rust from cross tube shaf...

Страница 17: ...or grease and slide through sideplate making sure that O ring does not get damaged Install throwout sleeve over throwout finger and tighten securely in gear case 16 Slide throwout handle over finger and secure in place with drive lock pin 17 Position woodruff key in key slot in reel shaft and slide on pinion gear 18 Secure nut left hand thread on right hand reel shaft 19 Assemble the ratchet gear ...

Страница 18: ... If roller shaft is to be replaced remove double jam nuts 4 Remove remaining sleeve and seals from both ends of roller 5 Remove bearing cones from each end of roller 6 Remove bearing cups with caution 7 Remove inner seals by using a seal remover Roller Assembly 1 Lightly oil lips of inner seals Install inner seals on each end of roller making sure that garter springs face inboard 2 Replace bearing...

Страница 19: ...ng critical adjustments A Check Reel Bearings and Mower Fasteners page 6 B Set Height of Cut page 7 C Parallel Bedknife to Reel page 6 When the adjustments have been completed move the mower to a turf area and adjust the bedknife to reel See Adjust Bedknife to Reel For Light Contact page 8 ...

Страница 20: ...20 ...

Страница 21: ...eather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled repl...

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