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All Rights Reserved

Printed in the USA

 2001 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.

Warning

Important

 

This engine is not equipped with a spark

arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
on any forest–covered, brush–covered or grass–covered
land. Other states or federal areas may have similar laws.

This spark ignition system complies with Canadian
ICES-002.

Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.

The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.

Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace  immediately. Replacements may be
ordered through the engine manufacturer.

Contents

Page

Introduction

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safe Operating Practices

3

. . . . . . . . . . . . . . . . . . . 

Toro Mower Safety

4

. . . . . . . . . . . . . . . . . . . . . . . 

Slope Chart

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety and Instruction Decals

9

. . . . . . . . . . . . . . . 

Gasoline and Oil

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Gasoline

12

. . . . . . . . . . . . . . . . . . . 

Using Stabilizer/Conditioner

12

. . . . . . . . . . . . . . . . 

Filling the Fuel Tank

12

. . . . . . . . . . . . . . . . . . . . . . 

Check Engine Oil Level

12

. . . . . . . . . . . . . . . . . . . . 

Assembly

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loose Parts

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Mount Fuel Tank

13

. . . . . . . . . . . . . . . . . . . . . . . . . 

Install Upper Handle

14

. . . . . . . . . . . . . . . . . . . . . . 

Install Control Rods

14

. . . . . . . . . . . . . . . . . . . . . . . 

Checking the Hydraulic Fluid

15

. . . . . . . . . . . . . . . 

Operation

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Think Safety First

16

. . . . . . . . . . . . . . . . . . . . . . . . 

Controls

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Page

Starting and Stopping the Engine

17

. . . . . . . . . . . . 

Operating Mower Blade Control (PTO)

17

. . . . . . . 

The Safety Interlock System

18

. . . . . . . . . . . . . . . . 

Driving Forward or Backward

18

. . . . . . . . . . . . . . . 

Neutral

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Stopping the Machine

19

. . . . . . . . . . . . . . . . . . . . . 

Pushing the Machine by Hand

20

. . . . . . . . . . . . . . . 

Transporting Machines

20

. . . . . . . . . . . . . . . . . . . . 

Side Discharge or Mulch Grass

20

. . . . . . . . . . . . . . 

Adjusting Height-of-Cut

21

. . . . . . . . . . . . . . . . . . . 

Adjusting Gage Wheels

21

. . . . . . . . . . . . . . . . . . . . 

Adjusting Center Gage Wheels

22

. . . . . . . . . . . . . . 

Maintenance

23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Maintenance Schedule

23

. . . . . . . . 

Air Cleaner Service

24

. . . . . . . . . . . . . . . . . . . . . . . 

Engine Oil Service

25

. . . . . . . . . . . . . . . . . . . . . . . . 

Spark Plug Service

26

. . . . . . . . . . . . . . . . . . . . . . . . 

Greasing and Lubrication

27

. . . . . . . . . . . . . . . . . . . 

Cleaning the Cooling System

28

. . . . . . . . . . . . . . . 

Checking Tire Pressure

28

. . . . . . . . . . . . . . . . . . . . 

Fuel Tank Service

29

. . . . . . . . . . . . . . . . . . . . . . . . 

Fuel Filter Service

29

. . . . . . . . . . . . . . . . . . . . . . . . 

Hydraulic System Service

30

. . . . . . . . . . . . . . . . . . 

Adjusting By-pass Valve

31

. . . . . . . . . . . . . . . . . . . 

Adjusting Neutral

32

. . . . . . . . . . . . . . . . . . . . . . . . . 

Adjusting the Electric Clutch

33

. . . . . . . . . . . . . . . 

Fuse Service

33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cutting Blade Service

34

. . . . . . . . . . . . . . . . . . . . . 

Matching Height of Cut

35

. . . . . . . . . . . . . . . . . . . . 

Correcting Cutting Unit Mismatch

36

. . . . . . . . . . . 

Frame Set Up

36

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Checking the Deck Front-to-Rear Pitch

37

. . . . . . . 

Changing the Deck Front-to-Rear Pitch

37

. . . . . . . 

Checking the Deck Side-to-Side Leveling

38

. . . . . 

Changing the Side-to-Side Leveling

38

. . . . . . . . . . 

Replacing the Deck Belt

38

. . . . . . . . . . . . . . . . . . . 

Replacing the PTO Drive Belt

39

. . . . . . . . . . . . . . . 

Replacing the Caster Wheel Fork Bushings

39

. . . . 

Caster Wheel and Bearings Service

40

. . . . . . . . . . . 

Replacing the Grass Deflector

41

. . . . . . . . . . . . . . . 

Wiring Diagram

42

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Hydraulic Diagram

43

. . . . . . . . . . . . . . . . . . . . . . . . 

Cleaning and Storage

44

. . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

44

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

The Toro Total Coverage Guarantee

48

. . . . . . . . . . . . . 

Содержание Proline 30291

Страница 1: ...Operator s Manual Domestic English EN Form No 3325 201 Mid Size Mower Proline Hydro 15 HP with 52 in Side Discharge Mower Model No 30292 210000001 and Up...

Страница 2: ...lling the Fuel Tank 12 Check Engine Oil Level 12 Assembly 13 Loose Parts 13 Mount Fuel Tank 13 Install Upper Handle 14 Install Control Rods 14 Checking the Hydraulic Fluid 15 Operation 16 Think Safety...

Страница 3: ...facturers that do not meet American National Standards Institute certification will cause noncompliance of this machine Improper use or maintenance by the operator or owner can result in injury To red...

Страница 4: ...ks Stop blades if not mowing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower under the influence of alcohol or drugs Use care when loading or unloading...

Страница 5: ...DO Remove obstacles such as rocks tree limbs etc from the mowing area Watch for holes ruts or bumps Tall grass can hide obstacles Use slow speed so that you will not have to stop while on the slope Us...

Страница 6: ...6...

Страница 7: ...7 Slope Chart...

Страница 8: ...8...

Страница 9: ...f potential danger Replace any decal that is damaged or lost On Rear Frame Part No 95 2814 On Engine Near Muffler Part No 63 8440 On Upper Handle Part No 82 4590 Under Belt Covers Part No 67 5360 Fron...

Страница 10: ...On Back of Engine Deck Part No 95 1543 On Upper Handle Part No 98 4387 On Back of Engine Deck Part No 98 0776 On Sides of Handle Part No 95 5862 On Control Panel Part No 95 1544 On Control Bar Part N...

Страница 11: ...11 On Hydraulic Tank Part No 104 8172 On Deck Part No 105 0840 On Carrier Frame Part No 104 8171 On Deck Part No 104 8186 On Upper Handle Part No 104 8196 Under Carrier Frame Cover Part No 104 8173...

Страница 12: ...uipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tan...

Страница 13: ...stall hairpin cotter pins Operator s Manual Engine Operator s Manual Parts Catalog Registration card 1 1 1 1 Read before operating machine Read before operating machine Fill out and return to Toro Ins...

Страница 14: ...e upper handle to be adjusted to the user s height preference 4 Secure each lower mounting hole with a flange bolt 3 8 x 1 in 26mm and flange nut Fig 3 Torque bolts to 25 ft lbs 34 N m 1 3 4 m 5336 2...

Страница 15: ...4 4 Push rod full forward until bearing is against control bracket stop Loosen wing nut and thread turnbuckle in or out until rod aligns with holes in upper control bars Fig 6 5 When rod and holes in...

Страница 16: ...fle when fluid is warm Fig 7 7 Install cap on filler neck 2 1 3 M 4280 Figure 7 1 Cap 2 Baffle 3 Fluid level full Hydraulic fluid escaping under pressure can penetrate skin and cause injury If hydraul...

Страница 17: ...bar to go backwards Release either side of control bar to turn right or left Reference Handle Limits forward travel of control bar to pre set position to help maintain desired ground speed and directi...

Страница 18: ...r control bar Fig 12 3 Pull blade switch PTO up and release Hold blade control bail against control bar while operating 4 Repeat procedure to engage mower blades if blade control bail is released 1 3...

Страница 19: ...in a level open area Ground Speed 1 Place the quick release levers in the unlock position Fig 13 2 Move the reference bar forward or backward to set the desired forward speed The pointer indicates ap...

Страница 20: ...shing the Machine by Hand The by pass valve also allows the machine to be pushed by hand with the engine not running for easier servicing If the by pass valve is opened to push the machine by hand adj...

Страница 21: ...ing spacers Note Rear height of cut pins need at least one spacer or damage can occur to bushing if none are used 1 To adjust remove hairpin cotter from height of cut post Fig 15 2 Select hole in heig...

Страница 22: ...oper hole location for each height of cut position 1 After adjusting height of cut remove bolt washers and nut Fig 17 2 Select a hole position so the gage wheels are a minimum of 3 8 in 9 5 mm off the...

Страница 23: ...eaner service1 Paper Air Cleaner clean1 40 Hours PTO Belt Idler Arm grease Tires check pressure Hydraulic Oil check 50 Hours Belts check for wear cracks 100 Hours Oil change1 Spark Plug s check Electr...

Страница 24: ...r Elements 1 Disengage the power take off PTO set the parking brake and turn the ignition key to OFF to stop the engine Remove the key 2 Clean around the air cleaner to prevent dirt from getting into...

Страница 25: ...and secure with cover nuts Fig 18 Engine Oil Service Service Interval Specification Change oil After the first 5 operating hours After every 100 operating hours Note Change oil more frequently when o...

Страница 26: ...r Service Interval Specification Replace the oil filter every 200 hours or every other oil change Note Change oil filter more frequently when operating conditions are extremely dusty or sandy 1 Drain...

Страница 27: ...ectrodes an oily film or cracks 2 Check the gap between the center and side electrodes Fig 25 Bend the side electrode Fig 25 if the gap is not correct 0 040 in 1 02 mm 2 3 1 Figure 25 1 Center electro...

Страница 28: ...on Before each use check and clean engine cooling system Remove any build up of grass dirt or other debris from the cylinder and cylinder head cooling fins air intake screen on flywheel end and carbur...

Страница 29: ...Fig 30 4 Pull the fuel line off the valve Fig 30 Open fuel shut off valve and allow gasoline to drain into a gas can or drain pan Note Now is the best time to install a new fuel filter because the fu...

Страница 30: ...the baffle when fluid is warm Fig 32 7 Install cap on filler neck 2 1 3 M 4280 Figure 32 1 Cap 2 Baffle 3 Fluid level full Hydraulic fluid escaping under pressure can penetrate skin and cause injury...

Страница 31: ...ion on one side and spin the wheel by hand 3 When the wheel begins to spin on its own keep it engaged until wheel drives smoothly minimum 2 minute 4 Check hydraulic fluid level as it drops and add as...

Страница 32: ...ze mowers 52 in 132 cm 1 2 turn out 44 in 112 cm 1 turn out 36 in 91 cm 1 1 6 turn out 1 Loosen large jam nut several turns Fig 35 2 Gently close by pass valve Fig 35 Important Do not over tighten val...

Страница 33: ...clutch tighten or loosen lock nuts on flange studs Fig 37 2 Check adjustment by inserting feeler gauge through slots next to studs Fig 37 3 The proper disengaged clearance between the clutch plates i...

Страница 34: ...Fig 39 If you notice any damage wear or a slot forming in this area item 3 in Fig 39 immediately install a new blade 1 2 3 m 151 Figure 39 1 Cutting Edge 2 Curved Area 3 Wear slot Forming Checking fo...

Страница 35: ...4 1 Blade 2 Balancer Installing the Blades 1 Install the blade onto the spindle shaft Fig 42 Important The sail part of the blade must be pointing upward toward the inside of the mower to ensure prope...

Страница 36: ...height at location A Fig 46 4 Measure engine deck height at location B Fig 46 5 If the height at location A and B are not the same change tire pressure slightly to make them the same 3 2 m 5237 A B 1...

Страница 37: ...g the Deck Front to Rear Pitch 1 Check the tire pressure on both deck and traction unit 2 Position one blade front to rear Fig 49 Measure at C and D locations Fig 49 from a level surface to the cuttin...

Страница 38: ...than 1 4 6 mm A Front B m 1078 Figure 52 MEASURE FROM CUTTING EDGE TO A LEVEL SURFACE m 2550 Figure 53 Changing the Side to Side Leveling Changing the side to side leveling is done by adjusting tire...

Страница 39: ...4 6 7 8 Figure 56 1 Traction belt 2 Idler pulley 3 Clutch retainer 4 Tension spring 5 Clutch wire connector 6 Pivot bolt 7 Drive pulley 8 Engine deck Replacing the Deck Belt Squealing when the belt is...

Страница 40: ...58 8 Install belt onto idler pulley and then install idler spring Fig 58 9 Adjust PTO drive belt guides an 1 8 in from belt Fig 58 10 Install the heat shield to the the engine deck and carrier frame...

Страница 41: ...am both bushings to an inside diameter of 1 126 in 28 6mm 8 Grease the fitting on the carrier frame mounting tube using No 2 general purpose lithium base or molybdenum base grease 2 2 1 m 5197 Figure...

Страница 42: ...ntact with the blade could occur Never operate the lawn mower unless you install a cover plate a mulch plate or a grass chute and catcher Warning 1 Remove the locknut bolt spring and spacer holding th...

Страница 43: ...PARK PLUG KOHLER_RECOIL PK W D6 HOURMETER OPTIONAL G KEY SW PK 7 5A F1 S2 CLUTCH SW MOMENTARY PK S3 BAIL SW NORMALLY OPEN BN PK OR J2 1 HOURMETER OPTIONAL KEY SWITCH P N 29 5560 NONE G M OFF ON M S1 I...

Страница 44: ...44 Hydraulic Diagram A B A B Motor Right Side Motor Left side Pump Right Side Pump Left side Expansion Tank Filter Charge Pump Inlet Case Drain m 5225...

Страница 45: ...tart and run the engine until it will not start again Use the primer if equipped on machine several times to ensure no fuel remains in primer system G Dispose of fuel properly Recycle as per local cod...

Страница 46: ...ges Machine does not drive 1 Hydrostatic fluid level low 1 Fill hydrostatic fluid tank 2 Traction belt is worn loose or broken 2 Change Belt 3 Traction belt is off pulley 3 Change Belt Machine does no...

Страница 47: ...r 5 Tire pressure is incorrect 5 Adjust tire pressure 6 Blade spindle bent 6 Contact Authorized Service Dealer Blades do not rotate 1 PTO Drive belt is worn loose or broken 1 Install new drive belt 2...

Страница 48: ...e maintenance whether performed by a dealer or by you is at your expense Items and Conditions Not Covered There is no other express warranty except for special emission system coverage on some product...

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