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OPERATOR'S

MANUAL

FORM NO. 3325-238

Rev A

MODEL NO. 30821—

200000001

& UP

GROUNDSMASTER

3500-D

© The TORO COMPANY—2000

Содержание Groundsmaster 3500-D

Страница 1: ...OPERATOR S MANUAL FORM NO 3325 238 Rev A MODEL NO 30821 200000001 UP GROUNDSMASTER 3500 D The TORO COMPANY 2000 ...

Страница 2: ...y Storage 32 Fuses 32 PREPARATION FOR SEASONAL STORAGE 33 IDENTIFICATION AND ORDERING 33 2 The Groundsmaster 3500 D was developed to provide an efficient reliable and time saving method of mowing high quality turf The latest concepts in engineering and design have been incorporated into this machine along with the highest quality parts and workmanship Excellent service will be derived if proper op...

Страница 3: ...only after reading and understanding the contents of this manual and viewing the operator s training video supplied with the machine A free replacement manual is available by sending complete model and serial number to The Toro Company 8111 Lyndale Ave S Bloomington MN 55420 1196 4 Only trained operators skilled in slope operation and who have read this manual and viewed the operator s training vi...

Страница 4: ...e slope angle increases to a Toro recommended maximum limit of 25 degrees the risk of a rollover increases to a moderate level DO NOT EXCEED A 25 DEGREE SIDE HILL ANGLE BECAUSE THE RISK OF A ROLLOVER AND SERIOUS INJURY OR DEATH IS VERY HIGH The Groundsmaster 3500 D is equipped with an angle indicator mounted on the steering tube which indicates the side hill angle the machine is operating on and i...

Страница 5: ...lic fluid escaping under pressure can have sufficient force to penetrate skin and do serious damage If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 33 Before disconnecting or performing any work on the hydraulic system all pressure in system must be relieved by stopping engine and lowering cutt...

Страница 6: ...tion Dismember ment front engine mowerin rearward motion Severing of fingers or hand engine fan Whole body entanglement implement input drive line Fingers or hand entangle ment chain drive Hand arm entanglement belt drive Thrown or flying objects whole body exposure Thrown or flying objects face exposure Thrown or flying objects rotary mover Runover back over vehicle Machine tipping riding mower M...

Страница 7: ... polarity Minus decrease negative polarity Horn Battery charging condition Hourmeter elapsed operating hours Fast Slow Continuous variable linear Volume empty Volume full Machine travel direction forward rearward Control lever operating direction dual direction Control lever operating direction multiple direction Clockwise rotation Counter clock wise rotation Grease lubrication point Oil lubricati...

Страница 8: ... temperature Hydraulic oil failure malfunction Fuel level Parking brake Fuel Fuel filter Fuel system failure malfunction Lock Unlock Differential lock 4 Wheel drive Power Take Off Diesel fuel Unleaded fuel Headlights Cutting unit lower Cutting unit hold Cutting unit float Cutting unit Cutting unit raise Power Take Off rotational speed Blade cutting element Blade cutting element height adjustment C...

Страница 9: ...stable Transport speed 0 14 5 kmh Reverse speed 0 5 6 kmh Tires Wheels Front tires are20x 12 10and rear tires are 20 x 10 10 tubeless 4 ply rating with demountable rims Recommended tire pressure 97 124 kPa front and rear tires Frame Tricycle vehicle with 3 wheel traction drive and rear wheel steering Frame consists of formed steel welded steel and steel tubing components Steering Power steering Br...

Страница 10: ...this range adjust the stop bolts to attain clearance 3 Start the engine raise the decks and check to make sure clearance between the wear strap on top of the rear cutting unit wear bar and the bumper strap is 0 51 2 54mm 020 0 10 Fig 4 If clearance is not in this range adjust the rear cylinder to attain clearance To adjust the cylinder lower the cutting units and back off the jam nut on the cylind...

Страница 11: ...il the level reaches the FULL mark on the dipstick Figure 7 1 Oil fill cap 4 The engine uses any high quality 10W30 detergent oil having the American Petroleum Institute API service classification CD CE CF CF 4 or CG 4 5 Install the oil fill cap and close the hood IMPORTANT Check the level of oil every 5 operating hours or daily Change the oil after every 50 hours of operation Fill The Fuel Tank F...

Страница 12: ...lic fluid The machine s reservoir is filled at the factory with approximately 13 liters of DTE 15M hydraulic fluid Check the level of hydraulic fluid before the engine is first started and daily thereafter IMPORTANT Use only the types of hydraulic fluids specified Other fluids could cause system damage Group 1 Hydraulic Fluid Moderate climate average duty Note The fluids within this group are inte...

Страница 13: ...ratures of 32 F O C to 105 F 41 C The ISO Type 46 48 fluid has been found to offer optimal performance in a wide range of temperature conditions for the average user The Universal Tractor Fluids offer similar performance for those who prefer them with perhaps some slight loss of efficiency at high ambient temperatures compared to the Type 46 48 fluids Group 2 fluids are recommended for heavy duty ...

Страница 14: ... is low add appropriate fluid to raise the level to the full mark 5 Install the dipstick and cap onto the filler neck Check The Tire Pressure The tires are over inflated for shipping Therefore release some of the air to reduce the pressure Correct air pressure in tires is 97 124 kPa IMPORTANT Maintain recommended pressure in all tires to assure a good quality of cut and proper machine performance ...

Страница 15: ...T position to engage the starter motor Release the key when the engine starts The key will move automatically to the ON RUN position To shut off the engine turn the key to the OFF position Remove the key from the switch to prevent accidental starting Throttle Fig 14 Moving the throttle forward increases engine speed moving it rearward decreases engine speed Cutting Unit Shift Lever Fig 14 To lower...

Страница 16: ...tor Fig 14 An Indicator light that glows when the glow plugs are operating Parking Brake Fig 14 Whenever the engine is shut off the parking brake must be engaged to prevent accidental movement of the machine To engage the parking brake pull up on the lever The engine will stop if the traction pedal is depressed with the parking brake engaged Lift Lever Lock Fig 14 Move the lever rearward to preven...

Страница 17: ...hine in forward and reverse for one to two minutes Also operate the lift lever and the deck drive switch to be sure all parts operate correctly Turn the steering wheel to the left and right to check steering response Then shut the engine off and check for oil leaks loose parts and any other noticeable malfunctions 6 To stop the engine move the throttle control to the IDLE position move the deck dr...

Страница 18: ... operator on the seat engine running deck transport slide in mow and the deck switch in the ON position lower the cutting units The decks should come on Pull back on the lift lever the decks should stop when fully raised Correct the problem if not operating properly Note The machine is equipped with an interlock switch on the parking brake The engine will stop if the traction pedal is depressed wi...

Страница 19: ...e The Groundsmaster is a precision mowing machine so always drive slowly in rough areas If a person appears in or near the operating area stop the machine and don t start up again until the Operation 19 The mower has a unique traction system that will allow the machine to move forward on side hills even if the uphill wheel should come of the ground If this should happen the operator or any bystand...

Страница 20: ...le for some applications find a tree or other object in the distance and drive straight toward it As soon as the front decks reach the edge of the mowing area lift the cutting units and perform a tear drop shaped turn to quickly line you up for your next pass Mowing around bunkers ponds or other contours is easily done with The Groundsmaster 3500 D with Sidewinder To use the Sidewinder application...

Страница 21: ...cap and burp valve Lubricate all grease fittings Change engine oil Check battery cable connections Check fan and alternator belt tension Check battery fluid level Every 400 hours Every 800 hours Every 200 hours Every 100 hours Every 50 hours Minimum Recommended Maintenance Intervals Recommendations Items are recommended every 1600 hours or two years whichever occurs first Safety Interlock Operatio...

Страница 22: ...ction unit bearings and bushings that must be lubricated are Rear cutting unit pivot Fig 18 Front cutting unit pivot Fig 19 SideWinder cylinder ends 2 Model 03201 only Fig 20 Steering pivot Fig 21 Rear lift arm pivot and lift cylinder 2 Fig 22 Left front lift arm pivot and lift cylinder 2 Fig 23 Right front lift arm pivot and lift cylinder 2 Fig 24 Neutral adjust mechanism Fig 25 Mow Transport sli...

Страница 23: ...Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 See note on previous page Maintenance 23 ...

Страница 24: ... sure cover is sealing around the air cleaner body Servicing The Air Cleaner 1 Release the latches securing the air cleaner cover to the air cleaner body Separate cover from body Clean inside of the air cleaner cover Figure 31 1 Air cleaner dust cup 2 Air cleaner latch 2 Gently slide the filter out of the air cleaner body to reduce the amount of dust dislodged Avoid knocking the filter against the...

Страница 25: ...ealed properly by applying pressure to outer rim of the filter when installing Do not press on flexible center of the filter 6 Reinstall covers and secure the latches Make sure the cover is positioned with the TOP side up Engine Oil and Filter Change the oil and filter initially after the first 50 hours of operation thereafter change the oil every 50 hours and the filter every 100 hours 1 Remove e...

Страница 26: ...nnot drain when lines are removed 3 Loosen the hose clamps at both ends of the filter and pull the fuel lines off the filter Figure 36 1 Fuel pre filter 2 Hose clamps 4 Slide the hose clamps onto the ends of the fuel lines Push the fuel lines onto the fuel filter and secure them with hose clamps Be sure the arrow on the side of the filter points toward the injection pump Bleeding Air From The Inje...

Страница 27: ...ove the access panel Figure 38 1 Access panel 2 Oil cooler 3 Radiator C Remove access panel Unlatch the oil cooler and pivot rearward Clean both sides of the oil cooler and radiator area thoroughly with water or compressed air Pivot the oil cooler back into position Figure 39 D Install access panel and close the hood Servicing Engine Belts Check the condition and tension of all belts after the fir...

Страница 28: ...re 41 1 Hydrostat Drive Belt 2 Spring end Adjusting The Throttle 1 Position the throttle lever rearward so it stops against control panel slot 2 Loosen the throttle cable connector on the lever arm at the injection pump Figure 42 1 Injection Pump Lever Arm 3 Hold the injection pump lever arm against the low idle stop and tighten the cable connector 4 Loosen the screws securing the throttle control...

Страница 29: ... hydraulic fluid Refer to Checking Hydraulic Fluid Figure 45 1 Hydraulic Reservoir IMPORTANT Use only hydraulic fluids specified Other fluids could cause system damage 4 Install the reservoir cap Start the engine and use all hydraulic controls to distribute hydraulic fluid throughout the system Also check for leaks Then stop the engine 5 Check the level of fluid and add enough to raise the level t...

Страница 30: ...ral If the machine creeps when the traction pedal is in the neutral position the traction cam must be adjusted 1 Park the machine on a level surface and turn the engine off 2 Raise one front wheel and the rear wheel off the floor and place support blocks under the frame 3 Loosen the locknut on the traction adjustment cam Figure 46 1 Traction adjustment cam 2 Locknut Maintenance 30 Keep your body a...

Страница 31: ...t ring inside each cell Install the filler caps with vents pointing to the rear toward the fuel tank 4 Keep the top of battery clean by washing periodically with a brush dipped in ammonia or bicarbonate of soda solution Flush the top surface with water after cleaning Do not remove the fill caps while cleaning 5 Battery cables must be tight on terminals to provide good electrical contact 6 If corro...

Страница 32: ...les disconnected if stored on the machine Store the battery in a cool atmosphere to avoid quick deterioration of the charge in the battery To prevent battery from freezing make sure it is fully charged The specific gravity of a fully charged battery is 1 265 1 299 Fuses The fuses in the machines electrical system are located under console cover Maintenance 32 ...

Страница 33: ...ngine 1 Drain the engine oil from the oil pan and replace the drain plug 2 Remove and discard the oil filter Install a new oil filter 3 Refill the oil pan with SAE10W30 motor oil 4 Start the engine and run at idle speed for approximately two minutes 5 Stop the engine 6 Thoroughly drain all fuel from the fuel tank lines and the fuel filter water separator assembly 7 Flush the fuel tank with fresh c...

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