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Setup

Loose Parts

Use the chart below to verify that all parts have been shipped.

Procedure

Description

Qty.

Use

No parts required

–

Prepare the mower.

Left bumper

Right bumper

Carriage bolt (3/8 x 1-1/4 inches)

Flange nut (large flange–3/8 inch)

Install the side bumpers.

Upper mounting bracket

Lower mounting bracket

Carriage bolt (3/8 x 1-1/4 inches)

Carriage bolt (1/2 x 2–1/2 inches)

Flange nut (large flange–3/8 inch)

Flange nut (1/2 inch)

Install the bagger mounting brackets.

Handle assembly

Handle bracket

Carriage bolt (3/8 x 1-1/4 inches)

Clevis-pin spring

Flange nut (large flange–3/8 inch)

Install the handle assembly (for 60- and
72-inch mowers).

Hood assembly

Knob

Carriage bolt

Install the hood assembly.

Bagger assembly

Pin and hairpin cotter assembly

Install the bagger assembly.

Muffler deflector

Flange nut (small flange–3/8 inch)

Carriage bolt (3/8 x 1-1/4 inches)

Install the muffler deflector.

Blower belt (from the Blower and Drive
Kit)

Route the blower belt into the blower
assembly.

Blower assembly (from the Blower and
Drive Kit)

Spring (from the Blower and Drive Kit)

Install the blower assembly.

Upper tube

Lower tube

Bolt (#10 x 3/4 inches)

Locknut (#10)

Washer (7/32 inch)

Install the discharge tubes.

Belt cover (from the Blower and Drive
Kit)

Install the belt cover.

Содержание E-Z Vac DFS 78556

Страница 1: ...r 72in E Z Vac DFS Collection System Z Master G3 Mower Model No 78556 Serial No 400000000 and Up Model No 78566 Serial No 405700000 and Up Model No 78567 Serial No 405700000 and Up Register at www Tor...

Страница 2: ...the space provided g003368 Figure 1 1 Collection system model and serial number location Model No Serial No g009233 Figure 2 48 and 52 inch bagger serial number 1 Bagger model and serial number locat...

Страница 3: ...stem 28 Removing the Bagger 28 Using the Grass Deflector 29 Transporting Machines 29 Operating Tips 29 Maintenance 31 Recommended Maintenance Schedule s 31 Cleaning the Bagger Screen 31 Cleaning the C...

Страница 4: ...he engine running Park the machine on level ground disengage the drives chock the wheels and shut off the engine before leaving the operator s position for any reason including emptying the grass catc...

Страница 5: ...126 4659 126 4659 1 Warning hot pulley allow to cool decal126 9451 126 9451 1 Thrown objects hazard Do not run the blower without the entire collection system installed and latched 2 Warning Read the...

Страница 6: ...ad the Operator s Manual 4 Cutting dismemberment hazard impeller keep away from moving parts keep all guards and covers in place 2 Warning hearing protection must be worn 5 Cutting dismemberment hazar...

Страница 7: ...decal103 3508 103 3508 48 inch and 52 inch decks only decal109 5890 109 5890 60 inch and 72 inch decks only 7...

Страница 8: ...pin spring 1 4 Flange nut large flange 3 8 inch 4 Install the handle assembly for 60 and 72 inch mowers Hood assembly 1 Knob 1 5 Carriage bolt 1 Install the hood assembly Bagger assembly 1 6 Pin and h...

Страница 9: ...60 inch decks 3 Front weight 72 inch decks serial number 406294344 and below 1 Front weight 72 inch decks serial number 406294345 and above 2 Tap bolt 3 8 x 1 3 4 inches 2 12 Nut 3 8 inch 2 Install t...

Страница 10: ...he Side Bumpers Parts needed for this procedure 1 Left bumper 1 Right bumper 2 Carriage bolt 3 8 x 1 1 4 inches 6 Flange nut large flange 3 8 inch Procedure 1 Remove the nuts and bolts holding the sid...

Страница 11: ...2 Upper mounting bracket 5 Carriage bolt 3 8 x 1 1 4 inches 3 Flange nut 1 2 inch 6 Flange nut large flange 3 8 inch 2 Install the upper mounting bracket to the left and right bumpers with 2 carriage...

Страница 12: ...connect them to the side of the machine g009217 Figure 8 1 Handle and bracket assembly 3 Bolt 3 8 x 1 1 4 inches 2 Flange nut large flange 3 8 inch 5 Installing the Handle Assembly and Bracket for 48...

Страница 13: ...t 4 Align the hole in the bagger with the upper mounting bracket Figure 10 5 Install the pin and secure it with the hairpin cotter on both sides Figure 10 g009219 Figure 10 1 Lower mounting bracket 4...

Страница 14: ...2 Flange nut small flange 3 8 inch 2 Carriage bolt 3 8 x 1 1 4 inches Procedure Install the muffler deflector to the side of the bagger frame Figure 12 Note Ensure that the muffler deflector is positi...

Страница 15: ...er for 60 and 72 inch Mowers 1 Idler pulley 4 Peg 2 Mower deck pulley 5 Belt 3 Spring 6 Blower pulley 2 For 48 and 52 inch mowers loosen the belt guide Figure 14 3 Install the belt around the blower p...

Страница 16: ...wer unless you install a cover plate a mulch plate or a grass chute and catcher Make sure that the grass deflector is installed when you remove the grass chute and catcher 1 Remove the side discharge...

Страница 17: ...er deck 4 Blower assembly peg 3 Close the blower assembly to see if the latches are adjusted correctly Figure 18 Note Loosen or tighten the bolt so the latches firmly hold the blower assembly against...

Страница 18: ...lowest height of cut position while installing the discharge tubes Note Remember to replace the grass deflector when the bagger is removed from the mower Refer to Installing the Grass Deflector page...

Страница 19: ...19 mm 3 4 inch measurement has been achieved mark the upper tube on the outside where the rubber seal protrudes out Figure 23 Note This is marked to ensure the correct position for the upper tube whe...

Страница 20: ...ure 25 or Figure 26 Note There is a latch on the top and bottom of the blower housing Note Make sure that the mower deck is in the lowest height of cut position and the mark on the upper tube is still...

Страница 21: ...ions in the upper tube as a template drill 3 holes 7 32 inch diameter where the upper and lower tubes join together Figure 27 g003390 Figure 27 1 Bagger hood 4 Lower tube 2 Upper tube 5 Blower assembl...

Страница 22: ...he latches 11 Installing the Belt Cover Parts needed for this procedure 1 Belt cover from the Blower and Drive Kit Procedure 1 Lower the mower deck to the lowest height of cut position 2 Install the n...

Страница 23: ...hat weights you use when you install a bagger Front weights used Caster weights used 48 inch mower deck with bagger 3 0 52 inch mower deck with bagger 3 0 60 inch mower deck with bagger 3 2 Front weig...

Страница 24: ...o the weight mount bracket with 6 bolts 3 8 x 1 inch 6 lock washers 3 8 inch 3 flange nuts small flange 3 8 inch and 6 flat washers 3 8 inch Figure 33 g009227 Figure 33 1 Front weight 4 Bolt 3 8 x 1 i...

Страница 25: ...pers to the 2 outside holes of the toeboard Figure 35 g030506 Figure 35 1 Locknut 5 16 inch 3 Bumper 2 Spacer For 72 inch decks serial number 406294344 and below install the bumpers to the 2 inside ho...

Страница 26: ...rmal operating position Important Set the parking brake when you leave the machine even if just for a few minutes WARNING To avoid personal injury follow these procedures Become familiar with all oper...

Страница 27: ...discharge area or mower blades unless you move the power take off PTO to off and rotate the ignition key to off Also remove the key and pull the wire off the spark plug s Turn off the engine before u...

Страница 28: ...om the tube assembly Note In most cases the debris can be shaken out of the tubes 7 If the blower assembly is plugged unlatch the blower assembly remove the belt and swing it open Important Use a stic...

Страница 29: ...he capacity of the vacuum system Cutting Frequency Cut the grass often especially when it grows rapidly You need to cut your grass twice if it gets excessively long refer to Bagging Long Grass Bagging...

Страница 30: ...ommended for bagging leaves in dry conditions In dry dusty conditions the medium lift or low lift blades reduces dust and dirt blowout while providing effective bagging air flow Contact an Authorized...

Страница 31: ...nterval Before each use or daily Clean the screen before each use more often in wet grass 1 Disengage the power take off PTO and set the parking brake 2 Turn off the engine remove the key and wait for...

Страница 32: ...wer deck pulley Figure 40 g003398 Figure 40 1 Idler pulley 4 Spring peg 2 Mower deck pulley 5 Belt 3 Spring 6 Blower pulley 6 Install the spring as shown in Figure 41 g003638 Figure 41 1 Spring loaded...

Страница 33: ...er pulley Figure 42 Checking and Adjusting the Blower Latch Close the blower assembly to see if the latches are adjusted correctly Loosen or tighten the bolts so the latches firmly hold the blower ass...

Страница 34: ...d Door for 60 and 72 inch Mowers 1 Disengage the PTO move the motion control levers to the NEUTRAL LOCKED position and set the parking brake 2 Stop the engine remove the key and wait for all moving pa...

Страница 35: ...1 Disengage the PTO move the motion control levers to the NEUTRAL LOCKED position and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the o...

Страница 36: ...me on both sides 2 Allen head bolt 4 Upper frame tube Adjusting the Closed Door for 48 and 52 inch Mowers 1 Disengage the PTO move the motion control levers to the NEUTRAL LOCKED position and set the...

Страница 37: ...inge link Adjusting the Open Door for 48 and 52 inch Mowers Perform this after adjusting the closed door 1 Remove the side plate from both sides of the bagger Figure 54 g007380 Figure 54 1 Bolt 3 Side...

Страница 38: ...ame 2 The measurement is between an 3 2 mm 1 8 inch and 9 6 mm 3 8 inch 4 If adjustment is needed adjust the hinge stops on both sides so that the distance between the upper tube of the door frame and...

Страница 39: ...ual for more information on installing blades Installing the Grass Deflector WARNING An uncovered discharge opening could allow the lawn mower to throw objects at you or others and result in serious i...

Страница 40: ...een page 31 and Cleaning the Collection System page 31 2 Inspect the bagger for damage Refer to Inspecting the Collection System page 34 3 Make sure that the bagger is empty and thoroughly dry 4 Check...

Страница 41: ...y the bagger 1 The bagger is too full 1 Dump the bagger more frequently 2 The engine speed is low 2 Always operate the collection system at full throttle 3 Grass is too wet 3 Cut grass when it is dry...

Страница 42: ...Notes...

Страница 43: ...Notes...

Страница 44: ......

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