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42

Problem

Corrective Action

Possible Causes

The engine loses power.

1. The crankcase oil level is

incorrect.

1. Fill or drain to the full mark.

2. The air cleaner element is dirty.

2. Clean or replace.

3. Dirt, water, or stale fuel is in the

fuel system.

3. Drain and flush the fuel system;

add fresh fuel.

4. The engine is overheated.

4. See Engine Overheats.

5. A spark plug is damaged or

dirty.

5. Replace the spark plug.

6. The vent hole in the fuel tank

vent fitting is plugged.

6. Replace the fuel cap.

7. Low compression.

7. Contact your Authorized

Service Dealer.

The sprayer will not operate in
either direction.

1. The range selector is in the

Neutral position.

1. Press the brake and shift the

range selector into a gear.

2. The parking brake was not

released or the parking brake is
not releasing.

2. Release the parking brake or

check the linkage.

3. The transmission is broken.

3. Contact your Authorized

Service Dealer.

4. The control linkage needs

adjustment or replacement.

4. Contact your Authorized

Service Dealer.

5. The drive shaft or wheel hub

key has been damaged.

5. Contact your Authorized

Service Dealer.

Troubleshooting the Spray System

Problem

Possible Causes

Corrective Action

A boom section does not spray.

1. Pinched hose

1. Repair or replace the hose.

2. A boom by-pass valve is

improperly adjusted.

2. Adjust the boom by-pass

valves.

3. Damaged boom valve

3. Contact your Authorized

Service Dealer.

A boom section does not turn off.

1. The valve is damaged.

1. Stop the spray system and

pump and turn off the sprayer.
Remove the retainer from
under the boom valve and pull
out the motor and stem.
Inspect all parts and replace
any that appear damaged.

A boom valve is leaking

1. An O-ring is deteriorated.

1. Stop the spray system and

pump and turn off the sprayer.
Disassemble the valve and
replace the O-rings.

Содержание 41107

Страница 1: ...Operator s Manual Original Instructions EN GB Form No 3328 307 Multi Pro 1200 Turf Sprayer Model No 41107 Serial No 230000001 and Up ...

Страница 2: ... 12 Adding Fuel 13 Checking the Air Intake Screen 13 Checking the Brake Fluid 13 Checking the Transaxle Hydraulic Fluid 14 Filling the Fresh Water Tank 14 Page Operation 15 Think Safety First 15 Vehicle Controls 15 Pre Starting Checks 16 Starting the Engine 17 Driving the Sprayer 17 Stopping the Engine 17 New Sprayer Break In 17 Transporting the Sprayer 17 Towing the Sprayer 17 Sprayer Controls an...

Страница 3: ...mechanical information and Note emphasizes general information worthy of special attention Safety Improper use or maintenance by the operator or owner can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means CAUTION WARNING or DANGER personal safety instruction Failure to comply with the instructio...

Страница 4: ...rs are physically and mentally capable of operating the sprayer This sprayer is designed to carry only you the operator Never carry any passengers on the sprayer Never operate the sprayer when under the influence of drugs or alcohol Even prescription drugs and cold medicines can cause drowsiness Do not drive the sprayer when you are tired Be sure to take occasional breaks It is very important that...

Страница 5: ...t other people know what you plan to do Obey all traffic rules and regulations The electrical and exhaust systems of the sprayer can produce sparks capable of igniting explosive materials Never operate the sprayer in or near an area where there is dust or fumes in the air which are explosive If you are ever unsure about safe operation stop work and ask your supervisor Do not touch the engine or mu...

Страница 6: ... rough surfaces Shifting loads can cause the sprayer to tip over When operating with a heavy load reduce your speed and allow for sufficient braking distance Do not suddenly apply the brakes Use extra caution on slopes Be aware that heavy loads increase your stopping distance and reduce your ability to turn quickly without tipping over Maintenance Only permit qualified and authorized personnel to ...

Страница 7: ...cal that is damaged or lost 100 8454 1 Read the Operator s Manual for information on the transmission 2 To start the engine sit on the operator s seat press the brake set the range selector to Neutral turn the ignition key to Engine start set the range selector to the desired gear release the brake pedal and parking brake and press the accelerator pedal to the desired speed 3 To stop the engine pr...

Страница 8: ...l 2 Tipping Hazard drive slowly over rough terrain and when turning 3 The maximum load is 1290 lb 585 kg the operator and accessory weight is 350 lb 158 kg the vehicle weight is 1260 lb 572 kg and the maximum gross vehicle weight is 3500 lb 1589 kg 4 Falling and arm leg injury hazards do not carry passengers and keep arms and legs inside of the vehicle at all times 5 To stop the engine press the b...

Страница 9: ...12 Air cleaner 13 Grease 14 Tire pressure 15 Read the instructions before servicing or performing maintenance 16 Pump 87 0570 1 Warning read the Operator s Manual 2 Electric shock hazard overhead power lines watch for overhead power lines 3 Crushing hazard boom keep bystanders a safe distance from the machine 93 0688 1 Warning read the Operator s Manual 2 Caustic liquid chemical burn and toxic gas...

Страница 10: ... optional equipment and accessories that you can purchase separately and install on your sprayer Contact your Authorized Service Dealer for a complete list of optional equipment that is currently available for your sprayer Setup Note Determine the left and right sides of the machine from the normal operating position To use the sprayer you must obtain and install a boom kit and nozzles Contact you...

Страница 11: ...edelivery Inspection Form 1 Complete and file in your customer history portfolio Installing the Anti siphon Fill Receptacle 1 Remove the rubber cap from the stud on the tank strap Fig 2 1865 1 6 5 4 2 3 Figure 2 1 Fill receptacle bracket 2 Stud 3 Flange nut 5 16 inch 4 90 degree elbow fitting 5 Quick coupler 6 Hose adapter 2 Place the fill receptacle bracket over the stud and secure it with a flan...

Страница 12: ...or to the open wire connector located under the dash Before Operating Checking the Engine Oil The engine is shipped with oil in the crankcase however the level of oil must be checked before you first start the engine and after you have run it 1 Position the machine on a level surface 2 Remove the dipstick and wipe it with a clean rag Fig 5 Insert the dipstick into the tube and make sure it is seat...

Страница 13: ...ortable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Recommended Gasoline Use fresh clean unleaded regular gasoline suitable for automotive use 87 pump octane minimum Leaded gasoline may be used if unleaded regular is not availab...

Страница 14: ... Figure 9 1 Dipstick 2 Fill hole Important Be very careful not to get dirt or other contaminants into the opening when checking the transmission oil 3 Insert the dipstick into the tube and make sure it is seated fully Remove the dipstick and check the oil level 4 The transaxle fluid level should be at the top of the flat portion of the dipstick If it is not fill the reservoir with the appropriate ...

Страница 15: ...orn or can be misadjusted resulting in personal injury If brake pedal travels to within 1 inch 2 5 cm of the sprayer floor board the brakes must be adjusted or repaired Caution Parking Brake The parking brake is a large lever to the right of the seat Fig 12 Engage the parking brake whenever you plan on leaving the seat to prevent accidental movement of the sprayer To engage the parking brake pull ...

Страница 16: ...nter of the dial when the key is in the Run position with the engine off When the engine is running the voltmeter needle should be to the right Headlight Switch Toggle the switch to operate the headlights Fig 13 Push it forward to turn the lights on and rearward to turn them off Neutral Engine Speed Control Switch When the range selector is in the Neutral position you can use the accelerator pedal...

Страница 17: ...ne 1 Press the brake to stop the sprayer 2 Pull the parking brake lever up and back to set it 3 Move the range selector out of gear into the Neutral position 4 Turn the ignition key to the Stop position 5 Remove the key from the switch to prevent accidental starting New Sprayer Break In To provide proper performance and long sprayer life follow these guidelines for the first 100 operating hours Ch...

Страница 18: ...16 Push each lever down to turn the corresponding boom section on and up to turn them off These levers will only affect the spray system when the master spray lever is on Pump Switch The pump switch is located on the control panel to the right of the seat Fig 16 Toggle this switch forward to run the pump or rearward to stop the pump Application Rate Knob The application rate knob is located on the...

Страница 19: ...unning above an idle If you stop the sprayer and need agitation on place the range selector in the Neutral position set the parking brake press the accelerator pedal to the floor and turn the neutral engine speed control on Pressure Gauge The pressure gauge is located to the right of the tank Fig 18 This gauge shows the pressure of the fluid in the system in psi and kPa Pump The pump is located ne...

Страница 20: ...n US gallons per 1000 sq ft instead of US gallons per acre Application Rate Displays the application rate in US gallons per acre US liters pre hectare SI or US gallons per 1000 sq ft TURF Calibration Volume Records the volume in US gallons US and TURF or liters SI that you spray Use this setting to calibrate the flowmeter Flowmeter Calibration Switches between the flowmeter calibration value and t...

Страница 21: ...d for the flowmeter Complete the following procedure to fine tune the flowmeter calibration 1 Set the parking brake 2 Fill the sprayer tank with a known quantity of water at least 100 US gallons 380 L Note If you park the sprayer on a flat level surface and fill the tank until the water over flows out of the top of the tank you will have 164 US gallons 621 L Note Do not rely on the marks on the si...

Страница 22: ...the speed calibration value indicated by the word CAL on the monitor and the calibration distance 16 When the calibration distance is displayed use the or buttons to change it to 500 feet 17 When the display begins alternating again the speed calibration value will have changed write this number down and save it This is the calibration value for your sprayer 18 Press CAL until the red light turns ...

Страница 23: ...a level surface move the range selector to the Neutral position stop the engine and set the parking brake 2 Determine the amount of water needed to mix the amount of chemical you need as prescribed by the chemical manufacturer 3 Open the lid on the spray tank 4 Add 3 4 of the required water to the spray tank using the anti siphon fill receptacle Important Always use fresh clean water in the spray ...

Страница 24: ...ayer set the parking brake place the range selector in the Neutral position and turn off the engine 2 Use the tank drain knob to drain any unused material from the tank and dispose of it according to local codes and the material manufacturer s instructions 3 Fill the tank with at least 50 US gallons 190 L of clean fresh water and close the cover Note You can use a cleaning neutralizing agent in th...

Страница 25: ...ubricate all grease fittings Replace the fuel filter Inspect the brakes Clean the engine rotating screen 2 Replace the paper cleaner element 2 Inspect the brake and parking brake Inspect the condition and wear of the tires Torque the wheel lug nuts Check the front wheel toe in Check the steering pump belt Check the operation of the Neutral gear shift position 200 hours Change the spark plugs Check...

Страница 26: ...Inspect the air filter Inspect the engine cooling fins Check any unusual engine noises Check any unusual operating noises Check the tire pressure Check for fluid leaks Check the instrument operation Check the accelerator operation Clean the suction strainer Check toe in Lubricate all grease fittings 1 Touch up and damaged paint 1Immediately after every washing regardless of the interval listed Not...

Страница 27: ...acking point at the front of the sprayer is under the A arms Fig 24 1 1 Figure 24 1 Front jacking points The jacking point at the rear of the sprayer is on the rear frame support between the angle welds Fig 25 1 1 Figure 25 1 Rear jacking points Inspecting the Wheels Tires Check the wheels to ensure that they are mounted securely after the first 8 operating hours and then every 100 hours thereafte...

Страница 28: ...t in a clean cloth 4 Put one or two ounces of oil on the element Fig 27 Important Replace the foam element if it is torn or worn m 3247 2 1 Figure 27 1 Foam element 2 Oil 5 Squeeze the element to distribute the oil Checking the Paper Element Inspect the paper element for tears an oily film damage to the rubber seal excessive dirt or other damage Fig 28 If any of these conditions exit replace the f...

Страница 29: ...he seat forward Components under the seat will be hot if the sprayer has been running If you touch hot components you may be burned Allow the sprayer to cool before performing maintenance or touching components under the hood Caution 4 Place a pan below the oil drain 5 Remove the drain plug Fig 29 1 Figure 29 1 Oil drain plug 6 When the oil has drained completely replace the drain plug and torque ...

Страница 30: ...an additional 1 2 turn Fig 31 6 Fill the crankcase with the correct type of new oil refer to Changing Oil page 29 steps 8 through 10 7 Dispose of the used oil filter at a certified recycling center Greasing the Sprayer Lubricate all bearings and bushings after every 100 hours or once a year whichever occurs first Grease Type No 2 General Purpose Lithium Base Grease 1 Wipe the grease fitting clean ...

Страница 31: ...amp off the hose on either side of the fuel filter to prevent gas from pouring out of the hoses when you remove the filter 4 Place a drain pan under the filter 5 Squeeze the ends of the hose clamps together and slide them away from the filter Fig 39 6 Remove the filter from the fuel lines m 3365 1 2 3 4 Figure 39 1 Hose clamp 2 Fuel line 3 Filter 4 Flow direction arrow 7 Install a new filter and m...

Страница 32: ...f Dexron IIl ATF Important Use only the hydraulic fluids specified Other fluids could cause system damage 12 Start the engine and drive the sprayer to fill the hydraulic system Recheck the oil level and replenish it if required Replacing the Hydraulic Filter Initially replace the hydraulic filter after 8 operating hours thereafter replace filter every 800 hours Use the Toro replacement filter Part...

Страница 33: ...y component of the sprayer Inspect them as follows every 100 hours Inspect the brake shoes for wear or damage If the lining brake pad thickness is less than 1 16 inch 1 6 mm replace the brake shoes Inspect the backing plate and other components for signs of excessive wear or deformation If any deformation is found replace the appropriate components Adjusting the Parking Brake Check the parking bra...

Страница 34: ... be the same length when you are finished 7 Tighten the tie rod jam nuts when the adjustment is correct 8 Ensure that there is full travel of the steering wheel in both directions Servicing the Drive Belt Checking the Drive Belt Check the condition and tension of the drive belt after the first day of operation and every 200 operating hours thereafter 1 Position the sprayer on a level surface set t...

Страница 35: ...ler gauge to check and adjust the air gap Type Champion RC 12YC or equivalent Air Gap 0 030 inch 0 76 mm Removing the Spark Plug 1 Set the parking brake stop the pump stop the engine and remove the ignition key 2 Release the latch on the back of the seat and lift the seat forward 3 Pull the wires off the spark plugs Fig 49 4 Clean around the spark plugs to prevent dirt from falling into the engine...

Страница 36: ...ompounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Warning Important Do not jump start the sprayer Always keep the battery clean and fully charged Use a paper towel to clean the battery and battery box If the battery terminals are corroded clean them with a solution of four parts water and one part baking soda Apply a light coating o...

Страница 37: ...Checking the Electrolyte Level Check the electrolyte level every 50 operating hours or if the machine is in storage every 30 days 1 Loosen the knobs on the sides of the battery box and remove the battery cover Fig 52 2 Remove the filler caps If the electrolyte is not up to the fill line add the required amount of distilled water refer to Adding Water to the Battery page 37 Danger Battery electroly...

Страница 38: ...an the strainer with clean running water 5 Replace the strainer seating it fully into the hole 6 Connect the hose to the top of the tank and secure it with the retainer Cleaning the Flowmeter Occasionally the flowmeter may need to be cleaned to remove an obstruction as follows 1 Remove the retaining cap from the flowmeter body Fig 54 3 1 2 Figure 54 1 Retaining cap 2 Paddle wheel assembly 3 Flowme...

Страница 39: ...he fuel tank D Restart the engine and run it until it stops E Choke the engine F Start and run the engine until it will not start again G Dispose of fuel properly Recycle as per local codes Important Do not store stabilizer conditioned gasoline over 90 days 11 Remove the spark plugs and check their condition refer to Changing Spark Plugs page 35 12 With the spark plugs removed from the engine pour...

Страница 40: ...fuel g 2 Dirt water or stale fuel is in the fuel system 2 Drain and flush the fuel system add fresh fuel 3 Clogged fuel line 3 Clean or replace 4 The spark plug lead is disconnected 4 Reconnect the spark plug 5 A spark plug is damaged or dirty 5 Replace the spark plug 6 The kill relay is not energized 6 Contact your Authorized Service Dealer 7 The ignition is broken 7 Contact your Authorized Servi...

Страница 41: ...set 5 Contact your Authorized Service Dealer 6 The fuel pump is broken 6 Contact your Authorized Service Dealer 7 Low compression 7 Contact your Authorized Service Dealer 8 The air cleaner element is dirty 8 Clean or replace The engine overheats 1 The crankcase oil level is incorrect 1 Fill or drain to the full mark 2 Excessive loading 2 Reduce load use lower ground speed 3 The air intake screens ...

Страница 42: ...e parking brake or check the linkage 3 The transmission is broken 3 Contact your Authorized Service Dealer 4 The control linkage needs adjustment or replacement 4 Contact your Authorized Service Dealer 5 The drive shaft or wheel hub key has been damaged 5 Contact your Authorized Service Dealer Troubleshooting the Spray System Problem Possible Causes Corrective Action A boom section does not spray ...

Страница 43: ...curate 1 The speed sensor is not calibrated correctly 1 Calibrate the speed sensor 2 The speed sensor is damaged 2 Contact your Authorized Service Dealer The monitor does not display A li ti R t 1 The monitor cable is loose 1 Connect the monitor cable y Application Rate 2 The flowmeter is dirty or clogged 2 Clean the flowmeter 3 The flowmeter is not calibrated correctly 3 Calibrate the flowmeter 4...

Страница 44: ...eather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or win dows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled rep...

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