background image

then tighten the filter an additional 1/2 turn
(Figure 22).

12. Remove the oil fill cap and slowly pour

approximately 80% of the specified amount of
oil in through the valve cover.

13. Check the oil level; refer to Checking the Oil

Level, Operation, page 17.

14. Slowly add additional oil to bring the level to

the F (full) mark on the dipstick.

15. Replace the fill cap.

Servicing the Spark Plugs

Check the spark plugs after every 200 operating
hours. Ensure that the air gap between the center
and side electrodes is correct before installing each
spark plug. Use a spark plug wrench for removing
and installing the spark plugs and a gapping
tool/feeler gauge to check and adjust the air gap.
Install new spark plugs if necessary.

Type:

Champion Premium Gold 2071, RC12YC,

or equivalent. Air Gap: 0.030 inch (0.76 mm)

Removing the Spark Plugs

1. Lower the loader arms, stop the engine, and

remove the key.

2. Pull the wires off of the spark plugs (Figure 23).

Figure 23

1. Spark plug wire

2. Spark plug

3. Clean around the spark plugs.

4. Remove both spark plugs and metal washers.

Checking the Spark Plugs

1. Look at the center of both spark plugs

(Figure 24). If you see light brown or gray on
the insulator, the engine is operating properly.

A black coating on the insulator usually means
the air cleaner is dirty.

Important:

Never clean the spark plugs.

Always replace the spark plugs when they
have a black coating, worn electrodes, an
oily film, or cracks.

Figure 24

1. Center electrode insulator

3. Air gap (not to scale)

2. Side electrode

2. Check the gap between the center and side

electrodes (Figure 24).

3. Bend the side electrode (Figure 24) if the gap

is not correct.

Installing the Spark Plugs

1. Thread the spark plugs into the spark plug

holes.

2. Tighten the spark plugs to 20 ft-lb (27 N

m).

3. Push the wires onto the spark plugs (Figure 23).

Fuel System

Maintenance

Changing the Fuel Filter

Replace the fuel filter yearly.

Important:

Never install a dirty filter.

1. Lower the loader arms, stop the engine, and

remove the key.

2. Shut off the fuel valve on the bottom of the

fuel tank (Figure 26).

3. Clamp the fuel line between the fuel tank and

the fuel filter to block the fuel flow.

4. Squeeze the ends of the hose clamps together

and slide them away from the filter (Figure 25).

28

Содержание 22317

Страница 1: ...Form No 3357 129 Rev A Dingo 220 Compact Utility Loader Model No 22317 Serial No 270000001 and Up Register your product at www Toro com Original Instructions EN...

Страница 2: ...s may be ordered through the engine manufacturer Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are...

Страница 3: ...ing a Non functioning Traction Unit 20 Using the Cylinder Locks 21 Using Attachments 21 Securing the Traction Unit for Transport 23 Maintenance 24 Recommended Maintenance Schedule s 24 Lubrication 25...

Страница 4: ...afety glasses long pants safety shoes and hearing protection Long hair loose clothing or jewelry may get tangled in moving parts Inspect the area where the equipment is to be used and remove all objec...

Страница 5: ...neuver the product Before digging have the area marked for underground utilities and do not dig in marked areas Locate the pinch point areas marked on the traction unit and attachments and keep hands...

Страница 6: ...the charger before connecting or disconnecting it from the battery Wear protective clothing and use insulated tools Keep all parts in good working condition and all hardware tightened Replace all worn...

Страница 7: ...penetrate skin and cause injury requiring surgery within a few hours by a quali ed surgeon or gangrene may result 7...

Страница 8: ...Slope Chart 8...

Страница 9: ...ructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 98 9051 108 9732 98 4682 100 6141 105 8432 108 9716 1 Fast 4 Slo...

Страница 10: ...safe distance from the battery 2 No re open ame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause b...

Страница 11: ...valve Step 2 Checking Fluid Levels and Drive Chain Tension No Parts Required Procedure Before starting the engine for the rst time check the engine oil and hydraulic uid levels and the traction drive...

Страница 12: ...n a level surface raise the loader arms and install the cylinder locks 2 Stop the engine and remove the key 3 Connect a charger to the battery Figure 4 and charge it for a minimum of 1 hour at 6 to 10...

Страница 13: ...or lever Key Switch The key switch used to start and stop the engine has three positions off run and start To start the engine rotate the key to the start position Release the key when engine starts a...

Страница 14: ...loader arms and attachment tilt to high speed and the auxiliary hydraulics to low speed Move the speed selector lever to the rearward position to set the auxiliary hydraulics to high speed and the tra...

Страница 15: ...1030 lb 467 Kg Wheelbase 28 inches 71 cm Dump height with standard bucket 47 inches 120 cm Reach fully raised with standard bucket 26 inches 66 cm Height to hinge pin narrow bucket in standard positi...

Страница 16: ...nd the degree of slope that corresponds to the stability ratings of the attachment Example If the attachment has a Front Uphill rating of B a Rear Uphill rating of D and a Side Uphill rating of C the...

Страница 17: ...ne to expand Never smoke when handling gasoline and stay away from an open ame or where gasoline fumes may be ignited by a spark Store gasoline in an approved container and keep it out of the reach of...

Страница 18: ...space in the tank allows gasoline to expand Do not ll the fuel tank completely full 5 Install the fuel tank cap securely 6 Wipe up any gasoline that may have spilled Checking the Engine Oil Level 1 P...

Страница 19: ...Dipstick 6 If the level is low add enough uid to raise it to the proper level 7 Install the cap on the ller neck 8 Remove and store the cylinder locks and lower the loader arms Checking the Tire Press...

Страница 20: ...rottle position can be utilized to operate at slower speeds To drive the traction unit complete the following actions as necessary To move forward move the traction control levers forward To move rear...

Страница 21: ...n securing each cylinder lock 5 Remove the cylinder locks 6 Lower the loader arms 7 Install the cylinder locks over the hydraulic hoses and secure them with the clevis pins and cotter pins Figure 12 F...

Страница 22: ...engaged position 3 Engaged position 2 Disengaged position If you do not fully seat the quick attach pins through the attachment mount plate the attachment could fall off of the traction unit crushing...

Страница 23: ...hoses 9 Move the auxiliary hydraulics lever to neutral Removing an Attachment 1 Lower the attachment to the ground 2 Stop the engine 3 Disengage the quick attach pins by turning them to the outside 4...

Страница 24: ...the traction drive chains Check the drive chain tension Every 100 hours Replace the paper air lter Change the engine oil and lter more frequently when operating conditions are extremely dusty or sandy...

Страница 25: ...ing covered by a rubber cap Fill these ttings with grease until the blue ring around the tting moves all of the way out toward you then replace the cap 5 Wipe up any excess grease Engine Maintenance S...

Страница 26: ...2 Rubber seal 6 Inspect the paper lter for dirt tears an oily lm and damage to the rubber seal Important Never clean the paper element Replace the paper element if it is dirty or damaged Installing t...

Страница 27: ...se on the drain valve and the other end in a pan Figure 21 Figure 21 1 Oil drain valve 5 Open the drain valve by turning it counterclockwise pulling out as you turn it Figure 21 6 When the oil has dra...

Страница 28: ...e both spark plugs and metal washers Checking the Spark Plugs 1 Look at the center of both spark plugs Figure 24 If you see light brown or gray on the insulator the engine is operating properly A blac...

Страница 29: ...l tank Figure 26 Figure 26 1 Fuel valve open 2 Fuel valve closed 4 Loosen the hose clamp at the fuel lter and slide it up the fuel line away from the lter 5 Pull the fuel line off of the fuel lter ope...

Страница 30: ...outing could damage the traction unit and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always disconnect the negative black battery cable before di...

Страница 31: ...tilled water into each battery cell until the electrolyte level is up to the Upper line Figure 28 on the battery case Important Do not over ll the battery because electrolyte sulfuric acid can cause s...

Страница 32: ...he front tires are off of the ground 2 Stop the engine and remove the key 3 Turn the front wheel forward on one side of the traction unit until the top span of the drive chain is tight 4 Measure the d...

Страница 33: ...ghten it clockwise until the rubber gasket contacts the lter adapter then tighten the lter an additional 1 2 turn 7 Clean up any spilled uid 8 Start the engine and let it run for about two minutes to...

Страница 34: ...mounting supports wear weather and chemical deterioration Replace all moving hydraulic hoses every 1500 hours or 2 years which ever comes rst Make necessary repairs before operating Hydraulic uid esca...

Страница 35: ...arge the battery refer to the Setup section 12 For storage over 30 days prepare the traction unit as follows A Add a petroleum based stabilizer conditioner to fuel in the tank Follow mixing instructio...

Страница 36: ...spark plugs are pitted fouled or the gap is incorrect 5 Install new correctly gapped spark plugs 6 There is dirt in the fuel lter 6 Replace the fuel lter The engine will not start starts hard or fails...

Страница 37: ...ne mounting bolts are loose 1 Tighten the engine mounting bolts 1 The hydraulic uid level low 1 Check and add hydraulic uid The traction unit does not drive 2 The hydraulic system is damaged 2 Contact...

Страница 38: ...Schematics Electrical Schematic Rev A 38...

Страница 39: ...Hydraulic Schematic Rev A 39...

Страница 40: ......

Страница 41: ......

Страница 42: ......

Страница 43: ...heduled for replacement as required maintenance in the written instructions must be warranted for the warranty period of two years If any such part fails during the period of warranty coverage it must...

Страница 44: ...s subject to consumption through use unless found to be defective Examples of parts which are consumed or used up during normal Product operation include but are not limited to digging teeth tines spa...

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