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Daily Maintenance Procedures

Check the following items daily

Safety Interlock operation

Service & park brake operation

Fuel level

Accelerator operation

Clutch & shifter operation

Engine oil level

Transaxle oil level

Cooling system fluid level

Brake fluid level

Air cleaner (dust cup & baffle)(more often 
when conditions are dirty),

Unusual engine noises

Tire pressure

Radiator screen/cleanout door

Hydraulic hoses for damage

Fluid leaks

Instrument operation

Lubricate all grease fittings (also immediately 
after every washing)

Touch-up damaged paint

28

Maintenance

Содержание 07206

Страница 1: ...NS highlighted by this symbol It means CAUTION WARNING or DANGER personal safety instruction Failure to comply with the instruction may result in personal injury OPERATOR MANUAL FORM NO 3318 415 GB Re...

Страница 2: ...proper setup operation and maintenance procedures are fol lowed at all times Safety mechanical and some general information in this manual are emphasized DANGER WARNING and CAUTION identify safety me...

Страница 3: ...ts of this manual A replacement manual is available by sending complete model and serial number to The Toro Company 8111 Lyndale Avenue South Minneapolis Minnesota 55420 4 Never allow children to oper...

Страница 4: ...Never overfill attachments or exceed the vehicle maximum gross vehicle weight 17 When starting the engine A Sit on operator s seat and engage the parking brake B Disengage PTO if so equipped and retu...

Страница 5: ...burns 20 If the machine ever vibrates abnormally stop immediately turn engine off wait for all motion to stop and inspect for damage Repair all dam age before commencing operation 21 Before getting o...

Страница 6: ...icle in any manner may affect the vehicle s operation performance durability or its use may result in injury or death Such use could void the product warranty of The TORO Company 33 This vehicle shoul...

Страница 7: ...FROM MACHINE STAY A SAFE DISTANCE FROM HYDRAULIC OIL VALVE SECURE LIFTING CYLINDER WITH LOCKING DEVICE BEFORE GETTING IN HAZARDOUS AREA DO NOT OPEN OR REMOVE SAFETY SHIELDS WHILE ENGINE IS RUNNING HA...

Страница 8: ...FEET LEAN AWAY FROM TIP HOLD HIP RESTRAINT HAND HOLD BRACE FEET STAY CLEAR OF ARTICULATION AREA WHILE ENGINE IS RUNNING RUNOVER BACKOVER VEHICLE REAR POWER TAKE OFF 9 GREASE LUBRICATION POINT GREASE...

Страница 9: ...stem Power assist 3 position tilt steer ing wheel 3 3 4 turns lock to lock 17 5 to 1 ratio 35 5 cm 14 inch diameter steering wheel Tires Front tires 50 8 x 25 4 cm 20 x 10 10 4 ply rat ing rib tread R...

Страница 10: ...oaded attachment Maximum Gross Vehicle Weight 1 493 kg 4 000 lbs 2 wd 1 568 kg 4200 lbs 4 wd Tow Capacity Tongue weight 74 6 kg 200 lbs Maximum trailer weight 560 kg 1 500 lbs Overall Width 160 cm 63...

Страница 11: ...itially after the first 50 hours of opera tion thereafter change the oil and filter every 100 hours However change the oil more fre quently when the engine is operated in extremely dusty or dirty cond...

Страница 12: ...vehicle on a level surface Before Operating 12 Because fuel is flammable caution must be used when storing or handling it Do not fill the fuel tank while the engine is running hot or when the machine...

Страница 13: ...t is low add 10W30 oil 4 Install the fill plug Figure 6 1 Front differential 2 Fill plug 3 Drain plug CHECK WHEEL NUT TORQUE CHECK TIRE PRESSURE Check tire pressure every 8 hours or daily Maximum air...

Страница 14: ...lean the area around cap remove the reservoir cap and fill to proper level DO NOT OVERFILL Figure 7 1 Brake fluid reservoir 2 Full line 14 Before Operating 373 411 448 485 523 560 597 373 411 448 485...

Страница 15: ...mage to the transaxle may occur Differential Lock Fig 9 Allows rear axle to be locked for increased traction Differential lock may be engaged with vehicle in motion Move the lever forward and to the r...

Страница 16: ...greater than normal power or control is required For example steep grades difficult terrain heavy loads slow speed but high engine speed spraying NOTE There is a location between HIGH and LOW in which...

Страница 17: ...oose or broken do not operate the vehicle until adjust ment or repair is complete Failure to observe this precaution may result in damage to the engine To check warning light operation 1 Apply the par...

Страница 18: ...18 Tachometer optional not shown Indicates engine RPM Gear selection graphics indicate speed Remote Hydraulic Lever optional not shown Controls hydraulic flow to optional quick rear cou plers Controls...

Страница 19: ...has been performed on fuel sys tem components i e fuel filter replaced sep arator serviced etc Refer to Bleeding The Fuel System 1 Sit on the seat and engage the parking brake 2 Disengage the PTO Powe...

Страница 20: ...ear shift lever to the next gear and release the clutch pedal while depressing the accelerator pedal Repeat this procedure until desired speed is attained Stop the vehicle before shifting to reverse a...

Страница 21: ...ith safety in mind It has four wheels for added stability It uses familiar auto motive style controls including the steering wheel brake pedal clutch pedal accelerator pedal and gear shifter It is imp...

Страница 22: ...n steering wheel whenever possible and passenger should use the hand holds provided There should never be passengers in the dump box or on any attachments The vehicle is meant to have one driver and o...

Страница 23: ...ying constant attention to the area in which vehicle is being operated The best way for operators to prevent serious injury or death to themselves or others is to familiarize themselves with the prope...

Страница 24: ...chloride to rear tires Traction will increase with no passenger in front seat LOADING AND DUMPING The weight and position of the cargo and passenger can change the vehicle center of gravity and vehicl...

Страница 25: ...shifting happens most often while turning going up or down hills suddenly changing speeds or while driving over rough surfaces Shifting loads can lead to tip overs Always secure loads so that they do...

Страница 26: ...brake If the machine must be moved a considerable dis tance transport it on a truck or trailer Note The power steering will not function mak ing it difficult increase effort to steer Figure 14 1 Eye h...

Страница 27: ...ted for 1590 kg GTW or the 5th wheel kit with the brakes Trailer brakes are required whenever a trailer over 900 kg GTW is towed behind a Workman vehicle When hauling cargo or towing a trailer attachm...

Страница 28: ...ngine oil level Transaxle oil level Cooling system fluid level Brake fluid level Air cleaner dust cup baffle more often when conditions are dirty Unusual engine noises Tire pressure Radiator screen cl...

Страница 29: ...or 17 Water separator 9 Air filter 18 Differential fill 19 4 Wheel drive shaft Fluid Type Capacity Change Intervals Fluid Filter Filter Part No Engine Oil SAE 10W 30 CD 3 7 l 100 hours 100 hours 67 43...

Страница 30: ...ing brakes Inspect fuel lines Replace electric fuel pump filter Torque cylinder head and adjust valves Check cable adjustments Check alternator and fan belts Service the air filter Check front axle bo...

Страница 31: ...1 and Accelerator Arm 1 Fig 22 IMPORTANT When greasing drive shaft univer sal shaft bearing crosses pump grease until it comes out of all 4 cups at each cross 1 Wipe the grease fitting clean so foreig...

Страница 32: ...ion under maximum vehicle gross weight Construction work After extended operation in mud sand water or similar dirty conditions have your brakes inspected and cleaned and drive axle joints greased as...

Страница 33: ...rt 2 Storage stud Figure 24 1 Bed support 3 Bed 2 Cylinder barrel JACKING THE VEHICLE 1 Do not start the engine while the vehicle is on jack because engine vibration or wheel move ment could cause the...

Страница 34: ...center frame support and at the rear it is under the axle tube 4 When jacking up front of the vehicle always place a 50 x 100mm block or similar material between the jack and vehicle frame Figure 25 1...

Страница 35: ...up Baffle 2 Filter Element 3 Air Cleaner Body Figure 28 1 Engine Oil Drain Plug Figure 29 1 Engine Oil Filter Figure 30 1 Fuel filter water Separator 2 Fuel pump Figure 31 1 Drain Plug 2 Filter Canist...

Страница 36: ...n out door Figure 34 1 Radiator cap 2 Reserve tank cap Figure 35 1 Hydraulic Reservoir 2 Drain plug Figure 36 1 Hydraulic Filter 2 Gasket Figure 37 1 Front differential 2 Fill check plug 3 Drain plug...

Страница 37: ...rod jam nuts when adjustment is cor rect EMERGENCY BOX RAISING without starting the engine The box can be raised in an emergency by cranking starter and holding lift lever Run starter for 15 sec onds...

Страница 38: ...L NUMBERS The WORKMAN has two identification numbers a model number and a serial number These numbers are stamped into a plate located on the right frame member under dash In any correspondence concer...

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