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IT MONTING 

 DECO 7a/10a

Chap.  / 2

TT5497 en 

 12/04

What to do ?

Notes

Torque the fastening screws M4x14 of the

guides (rails) following the same procedure as

for the eccentrics to 6 Nm

Torque 6Nm

Insert the 2

piece caps delivered as a guide

accessory into the fastening screw holes of

the guides (Insert the drilled plastic washer

first and then the teflon cap and using a flat

tool press into the hole. Check that the

carriages move freely without binding).

Reinstall the O

Rings in their recess in the

greasing plates at each end of the ball

carriages. Grease the O

Rings to hold them

in their recess.

MOUNTING THE FRONTWORK AND BACKWORK GANGS  ON A CARRIAGE:

Place the frontwork gang or backwork gang,

respectively, 561140 / 561143 Pos. 030, on

the linear guide carriages.

Insert the 16 screws M5x16 (Ident. 020175

Pos. 0370/0360) and tighten slightly by

alternating left / right.

( By X)

Torque the eccentrics (561096) on the

carriages to 6 Nm starting from the outer

eccentrics to the inner eccentrics.

Fully torque the fastening screws of the gang

on the ball carriages to 11 Nm by alternating

left / left.

(By X).

TEST / ALIGNMENT 

With the compound slide for front/backwork

gang assembly laid flat on the bench, insert

only for this test in the 6 mm dia. bores the

frontwork gang / backwork gang, respectively

(561140 / 561143  Pos 030), 2 cylindric cotter

pins h6, or equivalent.

Using a comparator with its magnetic base

placed on the ”x” gang carriage, gauge the

side of the two cotter pins. An error of 0.006

mm is allowable. If the error should be greater

than this reference value, completely repeat

the torquing operation. To solve the problem, it

is possible to touchup the support surface of

the ball carriages on the front/backwork

gangs, respectively (561140 / 561143 pos.

030), by polishing it.

Содержание Deco 10a

Страница 1: ...10a TORNOS SA CH 2740 MOUTIER http www tornos ch Printed in Switzerland Copyright c 1999 2004 MOUNTING Y1Y2 LINEAR GUIDES TT5497 en Warning Failure to comply with the safety regulations may cause serious accidents ...

Страница 2: ... courses organized and offered by TORNOS S A The CE marking indicates conformity with the European standards of safety health environment and protection TORNOS S A Rue Industrielle 1 1 1 CH 2740 MOUTIER SUISSE Tél 032 494 44 44 Fax 032 494 49 03 TORNOS TECHNOLOGIES IBERICA Pol Ind El Congost Avda St Julia 206 Nave 8 E 08400 GRANOLLERS Tel 34 93 846 59 43 Fax 34 93 849 66 00 TORNOS TECHNOLOGIES DEU...

Страница 3: ... indicates incorrect actions or such that may cause damage Prohibition indicates an action or operation prohibited because of evident or alleged hazards Info Gives information or comment related to safety Note Gives information unrelated to safety Important Safety Indications Warning Read the instruction before operating the machine Should the user disregard the instructions of this manual TORNOS ...

Страница 4: ... off and lock Main Switch to stop the machine Wear gloves to avoid injury from metal chips or sheeting Do not touch the motor enclosure when it is still hot Caution Change the belt when its condition has visibly deteriorated A notch is cracked A notch is broken The protective strip is damaged The steel cords appear at the side Caution TORNOS SA disclaims all responsibility for any modifications ca...

Страница 5: ...nt misplacing them Using a ruler make sure that the greasing plate height is not greater than the support surface of the ball carriages Clean off all the protective oil residue from the support surfaces of the guides and carriages Hone the base of the guides rails MOUNTING ASSEMBLY Place the linear guides DN 15 Ident 241621 Pos 0280 on the x frontwork gang carriage 561134 Pos 090 or the x backwork...

Страница 6: ...ews M5x16 Ident 020175 Pos 0370 0360 and tighten slightly by alternating left right By X Torque the eccentrics 561096 on the carriages to 6 Nm starting from the outer eccentrics to the inner eccentrics Fully torque the fastening screws of the gang on the ball carriages to 11 Nm by alternating left left By X TEST ALIGNMENT With the compound slide for front backwork gang assembly laid flat on the be...

Страница 7: ...fully tightening so that the first thread of the ballscrew is visible Using the ballscrew make one complete down to up travel of the Y front backwork gang carriage to allow mounting the elements Move the Y front backwork gang carriage to the middle position and torque the 6 screws M4x12 020161 Pos 0410 0400 of the 1st bearing to 6 Nm Move the Y front backwork gang carriage to the Down position Att...

Страница 8: ...ballscrew 561443 Pos 0196 so that the roller bearings are correctly installed in the ring Tighten the nut adjust the comparator to 0 and preload the ballscrew to 0 06 mm Check how the system operates as it travels from end to end Check on the machined true diameter at the end of the ballscrew its variation in roundness A maximum tolerance of 0 005 mm is allowa ble If necessary readjust ...

Страница 9: ...IT MONTING DECO 7a 10a Chap 5 TT5497 en 12 04 305015f1 ...

Страница 10: ...IT MONTING DECO 7a 10a Chap 6 TT5497 en 12 04 305016f1 ...

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