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IT MONTING 

 DECO 7a/10a

Chap.  / 1

TT5497 en 

 12/04

TECHNICAL INSTRUCTION  FOR MOUNTING Y1Y2 LINEAR GUIDES ON

DECO 7/10

GENERAL DATA

 Group Identification :

305015

compound slide for frontwork gang – guides DN 15 lg 236

ident. 241621

 

305016

compound slide for backwork gang 

 guides DN 15 lg 236

ident. 241621

Tools:

1 torque wrench 05 à 20 Nm
1 hex socket long. 130mm 

  (for torque wrench)
1 comparator (0.002) with magnetized base.

 

RECOMMENDATION :

 

When replacing guides, it is recommended to change the holder

          eccentrics (561096 Pos 0190).

What to do ?

Notes

PREPARATION :

Unpack the linear guides ; remove the

O

Rings located on the greasing plates of

each  ball carriage and set them aside to

prevent misplacing them.

Using a ruler, make sure that the greasing

plate height is not greater than the support

surface of the ball carriages.

Clean off all the protective oil residue from the

support surfaces of the guides and carriages.

Hone the base of the guides (rails).

MOUNTING (ASSEMBLY):

Place the linear guides DN 15 ( Ident. 241621

Pos. 0280) on the ”x” frontwork gang carriage

(561134 Pos. 090) or the ”x” backwork gang

carriage (561142 Pos. 050)...

...to obtain the reference surfaces of the

guides and carriages 

opposite the

eccentrics

.

Push the carriages to one end of the guides in

order to insert the first 4 fastening screws for

each guide M4x14 (020162 Pos. 0400/0390)

and tighten slightly.

Move the carriages to the other end and insert

the last 4 screws M4x14 and tighten slightly.

Torque the eccentrics (561096 Pos. 0190) by

alternating from the center to left / right       to

6 Nm.

Torque to 6Nm

Содержание Deco 10a

Страница 1: ...10a TORNOS SA CH 2740 MOUTIER http www tornos ch Printed in Switzerland Copyright c 1999 2004 MOUNTING Y1Y2 LINEAR GUIDES TT5497 en Warning Failure to comply with the safety regulations may cause serious accidents ...

Страница 2: ... courses organized and offered by TORNOS S A The CE marking indicates conformity with the European standards of safety health environment and protection TORNOS S A Rue Industrielle 1 1 1 CH 2740 MOUTIER SUISSE Tél 032 494 44 44 Fax 032 494 49 03 TORNOS TECHNOLOGIES IBERICA Pol Ind El Congost Avda St Julia 206 Nave 8 E 08400 GRANOLLERS Tel 34 93 846 59 43 Fax 34 93 849 66 00 TORNOS TECHNOLOGIES DEU...

Страница 3: ... indicates incorrect actions or such that may cause damage Prohibition indicates an action or operation prohibited because of evident or alleged hazards Info Gives information or comment related to safety Note Gives information unrelated to safety Important Safety Indications Warning Read the instruction before operating the machine Should the user disregard the instructions of this manual TORNOS ...

Страница 4: ... off and lock Main Switch to stop the machine Wear gloves to avoid injury from metal chips or sheeting Do not touch the motor enclosure when it is still hot Caution Change the belt when its condition has visibly deteriorated A notch is cracked A notch is broken The protective strip is damaged The steel cords appear at the side Caution TORNOS SA disclaims all responsibility for any modifications ca...

Страница 5: ...nt misplacing them Using a ruler make sure that the greasing plate height is not greater than the support surface of the ball carriages Clean off all the protective oil residue from the support surfaces of the guides and carriages Hone the base of the guides rails MOUNTING ASSEMBLY Place the linear guides DN 15 Ident 241621 Pos 0280 on the x frontwork gang carriage 561134 Pos 090 or the x backwork...

Страница 6: ...ews M5x16 Ident 020175 Pos 0370 0360 and tighten slightly by alternating left right By X Torque the eccentrics 561096 on the carriages to 6 Nm starting from the outer eccentrics to the inner eccentrics Fully torque the fastening screws of the gang on the ball carriages to 11 Nm by alternating left left By X TEST ALIGNMENT With the compound slide for front backwork gang assembly laid flat on the be...

Страница 7: ...fully tightening so that the first thread of the ballscrew is visible Using the ballscrew make one complete down to up travel of the Y front backwork gang carriage to allow mounting the elements Move the Y front backwork gang carriage to the middle position and torque the 6 screws M4x12 020161 Pos 0410 0400 of the 1st bearing to 6 Nm Move the Y front backwork gang carriage to the Down position Att...

Страница 8: ...ballscrew 561443 Pos 0196 so that the roller bearings are correctly installed in the ring Tighten the nut adjust the comparator to 0 and preload the ballscrew to 0 06 mm Check how the system operates as it travels from end to end Check on the machined true diameter at the end of the ballscrew its variation in roundness A maximum tolerance of 0 005 mm is allowa ble If necessary readjust ...

Страница 9: ...IT MONTING DECO 7a 10a Chap 5 TT5497 en 12 04 305015f1 ...

Страница 10: ...IT MONTING DECO 7a 10a Chap 6 TT5497 en 12 04 305016f1 ...

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