3800 County Road 116, Hamel, MN 55340
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8
© 2017 Tolomatic
201708081451
Information furnished is believed to be accurate
and reliable. However, Tolomatic assumes no
responsibility for its use or for any errors that may
appear in this document. Tolomatic reserves the
right to change the design or operation of the
equipment described herein and any associated
motion products without notice. Information in
this document is subject to change without notice.
6 – Switches
BCS10/MCS10
Parts Sheet #3600-4011_18_BCS10ps
PERFORMANCE
THE NOTCHED
FACE OF THE
SWITCH INDICATES
THE SENSING
SURFACE AND
MUST FACE
TOWARD THE
MAGNET.
THE NOTCHED
GROOVE IN THE
ACTUATOR
INDICATES THE
GROOVE TO
INSTALL THE
SWITCH.
CONTACT
TOLOMATIC IF
SWITCHES ARE
REQUIRED ON
ANOTHER SIDE OF
ACTUATOR.
0
50
100
150
200
0
100
200
300
400
500
VO
LT
AGE A.C.
or D
.C.
CURRENT D.C (mA)
REED FORM
A
R
EE
D FO
RM C
TEMP. vs CURRENT, DC REED
VOLTAGE DERATING, DC REED
TEMP. vs CURRENT, AC REED
0
100
200
300
400
500
600
0
20
40
60
80 100 120 140 160
LO
AD CURRENT (mA)
OPERATING TEMPERATURE ( F)
REED FORM C
REED FORM A
0
200
400
600
800
1000
0
20 40 60 80 100 120 140 160
LO
AD CURENT (mA)
OPERATING TEMPERATURE ( F)
TRIAC
R T
&
R M
DC REED, FORM A
B T
&
B M
DC REED, FORM C
C T
&
C M
AC REED, TRIAC
T T
&
T M
HALL-EFFECT, SOURCING, PNP
K T
&
K M
HALL-EFFECT, SINKING, NPN
REED
SWITCH
LOAD
BROWN
BLUE
(-)
(-)
(+)
(+)
REED
SWITCH
LOAD
BROWN
BLUE
(-)
(-)
(+)
(+)
OR
AC
COM
LOAD
INPUT
TRIAC
SWITCH
120Vac
Max.
MOV
BROWN
BLUE
REED
SWITCH
COMMON
NORMALLY CLOSED
NORMALLY OPEN
BROWN
BLACK
BLUE
HALL-EFFECT
SOURCING
SWITCH
BLACK
LOAD
BROWN
BLUE
(-)
(+)
(-)
(+)
HALL-EFFECT
SINKING
SWITCH
BROWN
BLACK
BLUE
(-)
(+)
(-)
(+)
LOAD
WIRING DIAGRAMS
INSTALLATION INFORMATION
Some actuators may
require switch mount-
ing on a specific side
of the assembly. Call
Tolomatic for details.
Female Connector 5M
SWITCHES
There are 10 sensing choices: DC reed, form A (open) or form C (open or
closed); AC reed (Triac, open); Hall-effect, sourcing, PNP (open); Hall-effect,
sinking, NPN (open); each with either flying leads or QD (quick disconnect).
Commonly used to send analog signals to PLC (programmable logic
controllers), TLL, CMOS circuit or other controller device. These switches are
activated by the actuator’s magnet.
Switches contain reverse polarity protection. QD cables are shielded; shield
should be terminated at flying lead end.
If necessary to remove factory installed switches, be sure to reinstall on the
same of side of actuator with scored face of switch toward internal magnet.
**
WARNING
: Do not exceed power rating (Watt = Voltage X Amperage). Permanent damage to sensor will occur.
*QD = Quick Disconnect; Male coupler is located 6" [152mm} from sensor,
Female coupler to fl ying lead distance is 197" [5m] also see Cable Shielding specifi cation above
REPLACEMENT OF QD SWITCHES MANUFACTURED BEFORE JULY 1, 1997:
It will be necessary to replace or rewire the female end coupler.
CAUTION: DO NOT OVER TIGHTEN SWITCH HARDWARE WHEN INSTALLING!
CURRENT
Quick disconnect
Wiring
BROWN
BLACK
BLUE
+
-
SIGNAL
OLD
Quick disconnect
Wiring
BROWN
BLACK
BLUE
+
-
SIGNAL
†
Shielded from the female quick disconnect coupler to the fl ying leads. Shield should be terminated at fl ying lead end.
§
Maximum current 500mA (not to exceed 10VA) Refer to Temperature vs. Current graph and Voltage Derating graph
§§
Maximum current 250mA (not to exceed 3VA) Refer to Temperature vs. Current graph and Voltage Derating graph
Reed Switch Life Expectancy:
Up to
200,000,000 cycles (depending on load cur-
rent, duty cycle and environmental conditions)
DC REED, AC REED (TRIAC)
AND HALL-EFFECT
QUICK-DISCONNECT
COUPLER - MALE END
QUICK-DISCONNECT
COUPLER - FEMALE END
SPECIFICATIONS
REED DC
REED AC
HALL-EFFECT DC
ORDER CODE
R T
R M
B T
B M
C T
C M
T T
T M
K T
K M
LEAD
5m
QD*
5m
QD*
5m
QD*
5m
QD*
5m
QD*
CABLE SHIELDING
Unshielded
Shielded†
Unshielded
Shielded†
Unshielded
Shielded†
Unshielded
Shielded†
Unshielded
Shielded†
SWITCHING LOGIC
"A" Normally Open
"C" Normally Open or Closed
Triac Normally Open
PNP (Sourcing) Normally
Open
NPN (Sinking) Normally Open
MECHANICAL CONTACTS
Single-Pole Single-Throw
Single-Pole Double-Throw
Single-Pole Single-Throw
NO, These Are Solid State Components
COIL DIRECT
Yes
Yes
Yes
—
POWER LED
None
None
None
None
None
SIGNAL LED
Red
Red
Red
OPERATING VOLTAGE
200 Vdc max.
120 Vdc max.
120 Vac max.
5 - 25 Vdc
OUTPUT RATING
—
—
25 Vdc, 200mA dc
OPERATING TIME
0.6 msec max.
(including bounce)
0.7 msec max.
(including bounce)
—
< 10 micro sec.
OPERATING TEMPERATURE
-40°F [-40°C] to 158°F [70°C]
0°F [-18°C] to 150°F [66°C]
RELEASE TIME
1.0 msec. max.
—
—
ON TRIP POINT
—
—
150 Gauss maximum
OFF TRIP POINT
—
—
40 Gauss minimum
**POWER RATING (WATTS)
10.0
§
3.0
§ §
10.0
5.0
VOLTAGE DROP
2.6 V typical at 100 mA
NA
—
—
RESISTANCE
0.1
Ω
Initial (Max.)
—
—
CURRENT CONSUMPTION
—
1 Amp at
86°F [30°C]
0.5 Amp at
140°F [60°C]
200 mA at 25 Vdc
FREQUENCY
—
47 - 63 Hz
—
CABLE MIN.
BEND
RADIUS
STATIC
0.630"
[16mm]
DYNAMIC
Not Recommended
SWITCHES
There are 10 sensing choices: DC reed, form A (open) or form C (open or
closed); AC reed (Triac, open); Hall-effect, sourcing, PNP (open); Hall-effect,
sinking, NPN (open); each with either flying leads or QD (quick disconnect).
Commonly used to send analog signals to PLC (programmable logic
controllers), TLL, CMOS circuit or other controller device. These switches are
activated by the actuator’s magnet.
Switches contain reverse polarity protection. QD cables are shielded; shield
should be terminated at flying lead end.
If necessary to remove factory installed switches, be sure to reinstall on the
same of side of actuator with scored face of switch toward internal magnet.
**
WARNING
: Do not exceed power rating (Watt = Voltage X Amperage). Permanent damage to sensor will occur.
*QD = Quick Disconnect; Male coupler is located 6" [152mm} from sensor,
Female coupler to fl ying lead distance is 197" [5m] also see Cable Shielding specifi cation above
REPLACEMENT OF QD SWITCHES MANUFACTURED BEFORE JULY 1, 1997:
It will be necessary to replace or rewire the female end coupler.
CAUTION: DO NOT OVER TIGHTEN SWITCH HARDWARE WHEN INSTALLING!
CURRENT
Quick disconnect
Wiring
BROWN
BLACK
BLUE
+
-
SIGNAL
OLD
Quick disconnect
Wiring
BROWN
BLACK
BLUE
+
-
SIGNAL
†
Shielded from the female quick disconnect coupler to the fl ying leads. Shield should be terminated at fl ying lead end.
§
Maximum current 500mA (not to exceed 10VA) Refer to Temperature vs. Current graph and Voltage Derating graph
§§
Maximum current 250mA (not to exceed 3VA) Refer to Temperature vs. Current graph and Voltage Derating graph
Reed Switch Life Expectancy:
Up to
200,000,000 cycles (depending on load cur-
rent, duty cycle and environmental conditions)
DC REED, AC REED (TRIAC)
AND HALL-EFFECT
QUICK-DISCONNECT
COUPLER - MALE END
QUICK-DISCONNECT
COUPLER - FEMALE END
SPECIFICATIONS
REED DC
REED AC
HALL-EFFECT DC
ORDER CODE
R T
R M
B T
B M
C T
C M
T T
T M
K T
K M
LEAD
5m
QD*
5m
QD*
5m
QD*
5m
QD*
5m
QD*
CABLE SHIELDING
Unshielded
Shielded†
Unshielded
Shielded†
Unshielded
Shielded†
Unshielded
Shielded†
Unshielded
Shielded†
SWITCHING LOGIC
"A" Normally Open
"C" Normally Open or Closed
Triac Normally Open
PNP (Sourcing) Normally
Open
NPN (Sinking) Normally Open
MECHANICAL CONTACTS
Single-Pole Single-Throw
Single-Pole Double-Throw
Single-Pole Single-Throw
NO, These Are Solid State Components
COIL DIRECT
Yes
Yes
Yes
—
POWER LED
None
None
None
None
None
SIGNAL LED
Red
Red
Red
OPERATING VOLTAGE
200 Vdc max.
120 Vdc max.
120 Vac max.
5 - 25 Vdc
OUTPUT RATING
—
—
25 Vdc, 200mA dc
OPERATING TIME
0.6 msec max.
(including bounce)
0.7 msec max.
(including bounce)
—
< 10 micro sec.
OPERATING TEMPERATURE
-40°F [-40°C] to 158°F [70°C]
0°F [-18°C] to 150°F [66°C]
RELEASE TIME
1.0 msec. max.
—
—
ON TRIP POINT
—
—
150 Gauss maximum
OFF TRIP POINT
—
—
40 Gauss minimum
**POWER RATING (WATTS)
10.0
§
3.0
§ §
10.0
5.0
VOLTAGE DROP
2.6 V typical at 100 mA
NA
—
—
RESISTANCE
0.1
Ω
Initial (Max.)
—
—
CURRENT CONSUMPTION
—
1 Amp at
86°F [30°C]
0.5 Amp at
140°F [60°C]
200 mA at 25 Vdc
FREQUENCY
—
47 - 63 Hz
—
CABLE MIN.
BEND
RADIUS
STATIC
0.630"
[16mm]
DYNAMIC
Not Recommended
REPLACEMENT OF QD SWITCHES
MANUFACTURED BEFORE JULY 1, 1997:
It will be necessary
to replace or
rewire the
female end
coupler.
3. SWITCHES
NOTE:
Form A Reed Switches should not be used in TTL logic cir-
cuits. A voltage drop caused by the L.E.D. indicator will result.For
applications where TTL circuits are used, please contact the factory.
WARNING
: An ohmmeter is recommended for testing Reed
Switches. NEVER use an incandescent light bulb as a high current
rush may damage the switch.
Reed and TRIAC switches are only recommended for signalling
position, not directly powering solenoids. For shifting a solenoid, a
relay or resistor is recommended between it and the Reed Switch.
Switch ratings must not be exceeded at any time.
NOTE:
For Hall Effect Switch Magnet, be sure the S pole of the mag-
net (indicated with black dot) is facing toward the switch (down).
Switch Ordering NOTES:
To order field retrofit switch and hardware kits for all Tolomatic actuators:
SW (Then the model and bore size, and type of switch required)
Example: SWBCS10RT
(Hardware and Form A Reed switch with 5 meter lead for 1" size
BCS actuator)
Mounting hardware is required if replacing switch for any actuator
manufactured before 7/1/97
SWITCH KIT
34.
CONFIG. CODE ORDERING
Mounting Hardware & FE conn. included
CODE
DESCRIPTION
BT
Switch Only, Reed, Form C, 5m
BM
Switch Only, Reed, Form C, Male Conn.
RT
Switch Only, Reed, Form A, 5m
RM
Switch Only, Reed, Form A, Male Conn.
CT
Switch Only, Triac, 5m
CM
Switch Only, Triac, Male Conn.
KT
Switch Only, Hall-effect, Sinking, 5m
KM
Switch Only, Hall-effect, Sinking, Male Conn.
TT
Switch Only, Hall-effect, Sourcing, 5m
TM
Switch Only, Hall-effect, Sourcing, Male Conn.
NOTE: When ordered by Config. Code Female connector & all mounting hardware
is included
