TTM-000 SERIES USER'S MANUAL
1
/
16
DIN. DIGITAL TEMPERATURE CONTROLLER
Thank you for purchasing model
TTM-000 SERIES
Digital Temperature Controller.
Please go through this Instruction Manual carefully
and use the unit in proper manner.
●
For prevention of its malfunction, do not push the front
key with sharp points.
●
Spare terminal must not be used for other purposes
.
・
Please put this user's manual aside for your reference, when
operating the unit.
・
Copy or reprint of this manual, wholly or partially, is not allowed.
・
The contents of this manual may change without notice in future.
*
Either thermocouple or R.T.D.
(Pt 100
/
JPt 100) is selectable for
input type, by pressing the front key.
*
Either "
B
" or "
P
" is optional.
*
A (Event 1) : Single alarm is provided
in the standard specifications.
CAUTION
CAUTION
WARNING
Due to mishandling,
serious dangers may occur to
the operator such as death,
electrocution and a skin burn.
●
When having the purchased controller at hand, please be sure that its unit is
a correct model (See the following "Model Configuration" ).
●
The following symbol marks provide to prevent incident or damage. Kindly
refer to the details of the WARNING/CAUTION when using for the first time.
●
Another copy of the user's manual "Advanced Version" is provided at
customer's request.
NOTICE
/
WARNING BEFORE OPERATION USE
1
)
Please be sure that the unit enclosed in packing carton is
a right model
before using
.
2
)
Kindly check the following accessory being contained in that carton box.
●
Installation Attachment (For installation, please see "INSTALLATION
AND WIRING" on the back.)
●
This user's manual : 1 copy
3
)
Model Configuration
ACCESSORY
&
CONFIGURATION
SPECIFICATIONS
●
Make sure the correct wiring connection before turning on electricity.
Mis-wiring may cause malfunction of the unit and fire.
●
Never modify the unit to prevent damage or incident such as
malfunction and fire etc.
WARNING
CAUTION
Owing to mishandling, it may
cause some damage to
the unit or the operator
getting slight injury.
Input Type
CODE
NIL
Thermocouple (K, J, R,
T, N, S, B)
R.T.D. (Pt100, JPt100)
2
0–5V, 1–5V, 4–20mA
MODEL Front Dimensions
004
005
007
009
Power Supply Voltage
100 to 240V AC, 50
/
60Hz
Power Consumption
Below 10 VA
Two kinds of PID, ON
/
OFF
Memory Element
EEPROM
Input of Sensor
Thermocouple
,
R.T.D.
/
0–5V, 1–5V, 4–20mA
(Changeable by front key)
Installation category
2
Control Output
Relay contact, SSR drive voltage, Current
Control Method
Operation Environment
0 to 50
℃
, 20 to 90%RH (Avoid making dew)
Storage Environment
−
25 to 70
℃
, 5 to 95%RH (Avoid making dew)
Weight
TTM-002
/
004 Less than 180g, TTM-005
/
006 Less than 240g,
TTM-007 Less than 250g, TTM-009 Less than 310g.
Location of the Unit Setting
Keep away from the followings.
・
Gas of corrosion, dust and oily smoke.
・
The electric noise of generator.
・
The influence of electromagnetic field.
・
Mechanical vibration and shock.
・
The direct sunlight.
Installation condition
OPERATION FLOW AND SETTING MENU
●
Setting program is stored after power OFF, as non-volatile memory
is equipped with TTM-000 SERIES controllers for setting storage.
●
Either thermocouple or R.T.D.(Pt 100
/JPt 100) is selectable
input type, but Current
/
Voltage input needs to be selected
individually.
For suitable application, please select most
appropriate input type and adjust input setup.
●
PID or ON
/
OFF control is selective for the optimal
performance and each detail of features is specified in the
table on the right side.
CAUTION BEFORE CONTROL
Merit
Demerit
※
PID constants are automatically reckoned up to write in,
when control begins or SV is altered on self-tuning.
PID Control
ON
/
OFF Control
Better control result is achieved
as opposed to that of ON
/
OFF control.
Life span of relay is generally longer,
as it is ON when temperature is below
SV and it is OFF when temperature is
over SV (For heating control).
Life span of relay is shorter, as output
exists frequently with relay contact .
Control value is worse in comparison
with that of PID control.
和文の説明は裏面にあります。
Conformed Standards
Safety : EN61010-1(IEC1010-1)
EMI : EN50081-2
EMS : EN50082-2
UL3121-1(UL
/
CUL)
Setting display shows the existence of option.
※
See also "PARTS INDICATION" & "INSTALLATION AND WIRING" on the reverse.
TOHO ELECTRONICS INC.
Head office: 1-13-21, Tanashioda, Sagamihara Kanagawa 229-1125 Japan.
Phone:
+
81-42-777-3311 Fax:
+
81-42-777-3751
E-Mail: [email protected]
Web site: http://www.toho-inc.co.jp
Shown whenever input value exceeds the high limit of
display range. Also displays when the wire
thermocouple, ABb terminal of R.T.D is snapped off.
Shown whenever input value exceeds
the low limit of display range.
Display of memory error.
Display of A/D converter error or incorrect sensor
connection with selectable input.
Display of auto-tuning error.
Displayed when parameter is changed in
key-lock condition.
Displayed when setting value is changed on SV2
control.
Displayed when changing setting value of shift on DI.
Displayed when making setting value change in
control display while function key is on RUN/READY.
Displayed when altering setting value in control
display while being on timer.
Alternately this and SV/PV display are shown.
(Display)
(Description)
Check the snapping of thermocouple
and R.T.D. input.
Check short circuit of input lines
between A-B and A-b R.T.D.
In case this indication shows after the re-
input of power, replace unit if it persists.
Ditto
Check sensor connection or change to
other tuning.
Discontinue to change parameter.
Discontinue to change setting value
(during control of SV2)
Discontinue to change setting value of
the self on digital input
Discontinue to change setting value
Normality
(Trouble Shooting)
* *
1
Please select an appropriate charactor (eg. Timer Setting etc) being of
BLIND Function effect for the demanding release.
* *
2
Charactor selected for TIMER Setting.
* *
3
BLIND Function for "SELECTION DISPLAY (Timer Setting Mode)" is released.
●
How to release
BLIND Function
eg. Release of Timer Setting
Mode from BLIND Function
before newly its set-up.
Power ON
Automatically
1.
Initial Display
Automatically
Operation Mode
Press MODE Key (10 sec)
Immediately after the "Blink",
press FUNC Key, and quickly
press MODE Key.
taking 4 sec
(Blink once)
Press MODE Key (3 sec)
Press UP Key (
△
) for 1
7
Press FUNC Key
for OFF
ON
Power OFF
* *
1
* *
2
* *
3
Power ON
Automatically
Initial Display
Automatically
TIMER Setting Mode (OPERATION Mode)
Press MODE Key (2 sec)
Press UP Key (
△
) for 1
7
Go on TIMER Setting
Press MODE Key consecutively
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
taking 4 sec
CAUTION
ERROR MESSAGES AND
TROUBLE SHOOTING
48
×
48 mm
002
24
×
48 mm
X04
48
×
48 mm
96
×
48 mm
006
48
×
96 mm
72
×
72 mm
96
×
96 mm
T T M - □ □ □ −□ −□ −A □ □ □
Output 1
CODE
R
Relay contact
P
SSR drive voltage
I
Current 4–20 mA DC
Option
CODE
B
Output 2 Relay contact
B or P selectable
P
Output 2 SSR drive voltage
R
Not optional for TTM-002
/
004.
When DI is selected for
TTM-005, 006, 007 or 009,
this option is not available.
D
CT input
When DI is selected for TTM-002
/
004,
this option is not usable.
When
I
output (4–20mA) is selected,
this option is not provided.
E
DI (Digital input) When CT is selected for TTM-002
/
004,
this option cannot be obtained.
When EV 2 is selected for TTM-005, 006,
007 or 009, this option cannot be chosen.
M
Communication RS-485
EV 2 Relay contact
*
A
(EV1) provided in the standard specifications.
*
Without output 2, EV2 is not available.
*
Output 2 is equally used as EV2, but both not
activated simultaneously.
Input
Output 1
Model
Option
Additional Event functions
Control output 2
Control
output 1
38. Function setting for EV 1
0
:
None
1
:
EV output hold
2
:
Stand-by sequence
3
:
EV output hold & stand-by sequence
Select below functions.
Additional Event functions
0
:
None
1
:
Deviation high and low limit
2
:
Deviation high limit
3
:
Deviation low limit
4
:
Deviation high and low limit range
5
:Absolute value
high and low limit
6
:Absolute value
high limit
7
:Absolute value
low limit
8
:Absolute value
high and low limit range
0
:
None
1
:
Hold
(Power reset)
Action
0
:
None
1
:
PV abnormal (sensor break)
2
:
Heater abnormal
3
:
PV + Heater abnormal
Type
14. Change of normal or reverse
0
:Reverse (Heating)
1
:Normal (Cooling)
Switchable below
control output actions.
●
Power ON
Shows for 4 seconds
(Warming up)
MODE key more
than 2 seconds
Primary displays
A.
<
SET1
:
Initial Setting
>
B. Priority displays. Refer to Ex.1.
Ex.1.
Priority displays & its setting
Process value
Setting value
Set the temperature
required
●
Setting mode
●
Operate mode display
●
FUNC key
SET0 : Priority displays by
setting and shows max.9
displays by setting.
This function is to shift the most essential
screens on setting mode into operation mode
as a priority. Please select priority displays
through priority display setting.
FUNK key operates on the selected
setting mode 7.
Refer to Ex.2.
Ex.2.
FUNC key work
This function is to enable FUNC key to use as
a specific key, for the following actions selected
in FUNC key setting belonged to setting mode.
1.Digit shift
Setting digit shift is enabled when setting value is changed.
2.RUN
/
READY
Control stop (READY) and control performance (RUN) are
alternately switched every time FUNC key is pressed.
(READY lamp is ON during control stop)
3.Auto-Tuning (AT)
AT starts instantly after pressing FUNC key.
(Start
/
Reset operation is available, each time FUNC key
is pressed)
4.Timer
Available for start
/
reset.
If control is unstable under self-tuning,
please change to type A or B and also to ON
/
OFF control.
●
ARW controls integral action(PV accords with SV).
●
If integral value goes down, it takes effects.
If integral value is set "0", it stops integral action.
Ex.3.
To select PID
Feature of type A and B
Type A
Type B
Ordinary PID
Over shoot protection PID
Ex.4.
ARW
Anti-reset wind-up take effect for overshooting
by over-integral of PID control action.
1. Initial setting display
MODE key
2. Input type setting
4. Zero point setting for PV correction
Initial setting mode
Calling display
Select input type
Refer to Table 1.
When measurement value
comes an error, set the
correction value (Addition)
6. Position of decimal point
7. FUNK key setting (Refer to Ex.2.)
<
SET2
:
Control Setting
>
9. Details of control setting
10. High limit setting in SV limiter
11. Low limit setting in SV limiter
Control setting mode
Calling display
<
SET3
:
Event Output 1
>
37. Event output 1 setting
EV1 setting mode
Calling display
Display of high limit setting
of setting value.
(Within setting range of Table 1)
Display of low limit setting
of setting value.
(Within setting range of Table 1)
13. Selection of control type setting
1
:
PID
2
:
ON
/
OFF
Selectable and switchable below
control modes.
Selectable below
functions
8. Key lock setting
MODE key
, return to 1
Key lock setting for protection
of error operation.
Selectable below functions
0
:
None
1
:
PID
2
:
ON
/
OFF
3
:
Event output
0
:Type
A
1
:Type
B
PID,
Refer to Ex.3.
39. High limit setting for EV 1
Set high limit value.
40. Low limit setting for EV 1
Set low limit value.
41. Control sensitivity setting for EV 1
Set sensitivity when
required(C
。
).
42. Delay timer setting for EV 1
Set delay timer when
required(sec).
43. Abnormal for EV 1
For outbreak of sensor
and heater abnormal
46. Abnormal current value of heater for EV 1
Setting for current
value when heater is
abnormal. 1
〜
30A
48. Function setting for EV 2
0
:
None
1
:
EV output hold
2
:
Stand-by sequence
3
:
EV output hold & stand-by sequence
Select below functions.
0
:
None
1
:
Deviation high and low limit
2
:
Deviation high limit
3
:
Deviation low limit
4
:
Deviation high and low limit range
5
:Absolute value
high and low limit
6
:Absolute value
high limit
7
:Absolute value
low limit
8
:Absolute value
high and low limit range
0
:
None
1
:
Hold
(Power reset)
Action
0
:
None
1
:
PV abnormal (sensor break)
2
:
Heater abnormal
3
:
PV + Heater abnormal
Type
<
SET4
:
Event Output 2
>
47. Event output 2 setting
EV2 setting mode
Calling display
<
SET5
:
Digital Input
>
57. DI setting
DI setting mode
Calling display
<
SET0
:
Priority Displays
>
Display NO. for record,
74. Priority displays setting
Select priority displays
Calling display
(Refer to Ex.1.)
49. High limit setting for EV 2
Set high limit value.
50. Low limit setting for EV 2
Set low limit value.
51. Control sensitivity setting for EV 2
Set sensitivity when
required(C
。
).
52. Delay timer setting for EV 2
Set delay timer when
required(sec).
53. Abnormal for EV 2
For outbreak of sensor
and heater abnormal
56. Abnormal current value of heater for EV 2
Setting for current
value when heater is
abnormal. 1
〜
30A
58. Function setting for DI
Select below functions.
60. Setting for SV2
Displays only when SV2
is selected at DI.(
℃
)
●
Selection memo for
priority displays.
1st display
NO.
2nd display
NO.
3rd display
NO.
4th display
NO.
5th display
NO.
6th display
NO.
7th display
NO.
8th display
NO.
9th display
Return to primary display
NO.
75. Setting for 1st priority display
Select 1st display on
operation mode B.
76. Setting for 2nd priority display
Select 2nd display on
operation mode B.
77. Setting for 3rd priority display
Select 3rd display on
operation mode B.
78. Setting for 4th priority display
Select 4th display on
operation mode B.
79. Setting for 5th priority display
Select 5th display on
operation mode B.
80. Setting for 6th priority display
Select 6th display on
operation mode B.
81. Setting for 7th priority display
Select 7th display on
operation mode B.
82. Setting for 8th priority display
Select 8th display on
operation mode B.
83. Setting for 9th priority display
Table1. To select input sensors and setting range.
Symbol
00
K Thermocouple
01
J
〃
〃
〃
〃
〃
〃
02
R
03
T
04
N
05
S
06
B
10
Pt100
11
JPt100
unit:
℃
Low limit
〜High limit
−
200
〜
1372
−
200
〜
850
−
0
〜
1700
−
200
〜
400
−
200
〜
1300
−
0
〜
1700
−
0
〜
1800
−
199
〜
500
−
199
〜
500
0.0
Setting
−
199.9
〜
990.0
−
199.9
〜
850.0
−
199.9
〜
390.0
−
199.9
〜
990.0
−
199.9
〜
500.0
−
199.9
〜
500.0
20
DC0 – 5V
−
1999
〜
9999
−
199.9
〜
999.9
−
19.99
〜
99.99
−
1.999
〜
9.999
−
199.9
〜
999.9
−
19.99
〜
99.99
−
1.999
〜
9.999
−
199.9
〜
999.9
−
19.99
〜
99.99
−
1.999
〜
9.999
21
DC1 – 5V
−
1999
〜
9999
22
DC4 – 20mA
−
1999
〜
9999
eg. :
*
Screen is shifted when pressing mode key each time.
Basic display Output 1 manipulated value
Setting high limit for event Output 1
PV Event functions
PV Event functions
Stop bit length
15. Manipulated value for output 1
(%)
Shows process manipulated
value for output 1, and setting
the value on manual control.
Display range
: 0.0
〜
100.0%
(
−
10.0
〜
110.0%)
Setting range
: Manipulated value
low
/
high limiter
Except operation mode
None
All lock
Operation mode lock only
None
Change of digit
RUN
/
READY
Auto-Tuning
SV
1 bit
RUN
AUTO
Reverse
AT release
Reverse SV
SV2
DI action
READY
Manual
Normal
AT start
Normal SV2
Reset
Timer start
59. Polarity setting for DI
Select below polarity.
Close action
Open action
* Current/Voltage
「22」
* Current/Voltage
「9000」
* Current/Voltage
「−1000」
* After select,
press
MODE
key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
12. Control mode setting
Usable
for control mode
setting
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key, return to A
: Press key
MODE key
MODE key
3. PV correction gain
When measurement value
comes an error, set the
correction value (Multiplication)
MODE key
5. Filtre input
CR filter effect is operational on
software when making first-order
lag operation to process value (PV).
MODE key
MODE key
MODE key
MODE key
, return to 37
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
66. Mode selection setting
R communication
RW communication
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
, return to 47
45. CT Input Monitor for EV 1
Monitors current value
of heater current
detector. 1
〜
60A
MODE key
, return to 57
MODE key
, return to 61
<
SET6
:
Communication
>
61. Communication setting
Communication setting mode
Calling display
62. Parameter setting for communication
MODE key
<
SET7
:
Timer
>
67. Timer setting
Timer setting mode
Calling display
71. Timer SV start permissible range
Thermocouple
/
R.T.D.(Pt100, JPt100) Input
Setting range : 0
〜
999
0.0
〜
999.9
Setting unit :
℃
Current
/
Voltage Input
Setting range : 0
〜
9999
(Decimal point at designated position)
Setting unit : digit
70. Timer unit selection
Hour
/
minute
Minute
/
second
68. Timer output setting
Non-use
Control output
Event 1 output
MODE key
MODE key
63. Speed setting
1200bps
MODE key
72. Timer time setting
Setting range :
0:00〜99:59
0:00〜59:59
MODE key
73. Timer residual time monitor setting
MODE key
MODE key
, return to 74
MODE key
, return to 67
Control performance
Non-control performance
(Manipulated value low limiter output)
Manual control
44. Polarity setting for EV 1
Normal open
/
close is
selectable while event
output is ON.
Normal open
Normal close
54. Polarity setting for EV 2
Normal open
/
close is
selectable while event
output is ON.
Normal open
Normal close
55. CT Input Monitor or EV 2
Monitors current value
of heater current
detector. 1
〜
60A
2 bit
7 bit
8 bit
None
Available
Nil
Odd number
Even number
Parity check
Data length
BCC check
MODE key
MODE key
MODE key
64. Address setting
Setting range : 1
〜
99
2400bps
4800bps
9600bps
19200bps
MODE key
65. Response delay time setting
Setting range : 0
〜
250mS
69. Timer function setting
Auto start
Manual start
Event start
MODE key
Auto start
Manual start
Event start
SV start
(ON delay)
(ON delay)
(ON delay)
(OFF delay)
(OFF delay)
(OFF delay)
(OFF delay)
Select 9th display on
operation mode B.
Residual time monitor.
Timer starts when
pressing FUNC key.
▲
KEY
▼
KEY
▲
KEY
▼
KEY
▲
▼
▲
▼
▲
▼
▲
▼
▲
▼
Not required
Thermocouple
/
R.T.D.(Pt100, JPt100)
Required
Not required
Current
/
Voltage
1 digit
2 digits
3 digits
<When
select PID control
>
16. Setting for PID tuning type
Tunes suitably for
setting value.
Auto-tuning : Select above
・
or and press
FUNC key once. Call off autotuning : press
FUNC key once on operating.
33. Contorol sensitivity setting for output 1
Adjusts control sensitivity of
ON/OFF control for output1.
35. Contorol sensitivity setting for output 2
Adjusts control sensitivity of
ON/OFF control for output2.
From 25.
20. Integral time setting
Adjusts integral time
0
〜
3600 (second)
21. Deviative time setting
Adjusts deviative time
0
〜
3600 (second)
22. Proportional cycle setting for output 1
23. ARW setting (see Ex. 4)
24. High limit setting of manipulated value for output 1
For setting of
manipulated high limit
value. (output 1) (%)
Adjusts proportional
cycle time
1
〜
120 (second)
Adjusts ARW by %
0.0
〜
100.0% (
−
10.0
〜
110.0%)
*
When output 2
is ON
/
OFF,
go to 35.
<When
select ON
/
OFF Control
>
25. Low limit setting of manipulated value for output 1
For setting of
manipulated low limit
value. (output 1) (%)
26. Manipulated value for output 2 (%)
Shows process manipulated
value for output 2, and setting
the value on manual control.
Display range
: 0.0
〜
100.0%
(
−
10.0
〜
110.0%)
Setting range
: Manipulated value
low
/
high limiter
27. Proportional band setting for output 2
(19. To Set multiple of output proportional band)
Adjusts proportional
band.
28. Proportional cycle setting for output 2
29. High limit setting of manipulated value for output 2
For setting of
manipulated high limit
value. (output 2) (%)
Adjusts proportional
cycle time
1
〜
120 (second)
30. Low limit setting of manipulated value for output 2
For setting of
manipulated low limit
value. (output 2) (%)
31. Manual reset setting
For shifting
proportional band.
32. Dead band Setting
For heating and
cooling control(
℃
).
17. AT coefficient setting
Coefficient is multiplied by
proportional band value
computed at auto-tuning.
Self-tuning output 2
Auto-tuning output 1.2
Auto-tuning output 1
Self-tuning output 1
Auto-tuning output 2
36. OFF position setting for output 2
For setting OFF position of
control output2.
34. OFF position setting for output 1
For setting OFF position of
control output1.
MODE key
MODE key
MODE key
MODE key
, return to 9
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
18. AT sensitivity setting
Sensitivity is set up during ON
/
OFF
control at auto-tuning, particulary
when PV is fairly unstable.
MODE key
19. Proportional band setting for output 1
Adjusts proportional band
for output 1 (% per
SLL
〜
SLH
)
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
MODE key
Timer