Injection Molding Machine Chapter 5
V3.0
5-1
Chapter 5: Trouble Shooting
1. Mechanical Part
Item Possible
Causes
Solution
1.1 Motor can not be started
A Power not being turned on
B Front or rear emergency switch is
pressed.
C Over-load relay tripped.
D Poor signal transmission
E Fuse blown out
F I/O W (6A) fuse blown out
A Turn power on
B Rotate emergency stop button to release
lock
C Reset overload relay
D Turn on system self diagnosis function to
check whether or not various modules (PC
boards) are normal (O)
E Replace fuse
F Replace fuse
1.2
No clamp close
A Safety gate isn’t closed properly
B Robot enable clamp close signal isn’t
on
C I/O W (6A) fuse blown out
D In manual mode
,
core in not
completed
E Corepull operation not completed
F Ejector retract not completed
G Directional valve stuck
H Directional valve signal wire failure
I Decompression circuit failure
J Clamp close pressure too low
K Clamp close back pressure time too
short
A Check I/O 101
,
103
,
109
,
110 must be
on
B Check robot circuit
,
I/O 222 must be on
C Replace fuse
D Manually operate corepull in until
operation is completed.
E Check corepull setting conditions
F Check ejector set position
G Clean direction valveV6
,
V7
,
manually
operate spool
H Repair signal line 156/0
,
157/0 andV35
I check V10 or rotate F8 clockwise to
tighten it up
J Set clamp close pressure 60~80Bar
K Set clamp close back pressure time
0.2~0.5
Содержание TMC 1000E
Страница 20: ...Injection Molding Machine Chapter 2 2 4 V3 0 2 Machine dimensions ...
Страница 21: ...Injection Molding Machine Chapter 2 2 5 V3 0 3 Operating position ...
Страница 22: ...Injection Molding Machine Chapter 2 2 6 V3 0 4 Safety devices layouts ...
Страница 23: ...Injection Molding Machine Chapter 2 2 7 V3 0 5 Position of signs and labels ...
Страница 75: ...Injection Molding Machine Chapter 4 V3 0 4 32 starts running to cool down barrel ...
Страница 132: ...Injection Molding Machine Chapter 6 V3 0 6 11 4 3 Lubrication points and timing ...
Страница 136: ...Injection Molding Machine Chapter 6 V3 0 6 15 32 061 120 3141 Nozzle head S45C PCS 1 ...
Страница 148: ...Injection Molding Machine Appendix A A 3 V3 0 1 3 CARRIAGE ADVANCE If CARRIAGE MOVEMENT ON then CARRIAGE ADVANCE ...
Страница 149: ...Injection Molding Machine Appendix A A 4 V3 0 1 4 INJECTION INJECTION ...
Страница 150: ...Injection Molding Machine Appendix A A 5 V3 0 ...
Страница 151: ...Injection Molding Machine Appendix A A 6 V3 0 1 5 CHARGING ...
Страница 152: ...Injection Molding Machine Appendix A A 7 V3 0 If CARRIAGE MOVEMENT ON then CARRIAGE RETRACT ...
Страница 153: ...Injection Molding Machine Appendix A A 8 V3 0 1 6 CLAMP OPENING ...
Страница 159: ...Injection Molding Machine Appendix A A 14 V3 0 1 9 2 GAS VENT SEQUENCE ...
Страница 160: ...Injection Molding Machine Appendix A A 15 V3 0 1 9 3 INJECTION COMPRESSION SEQUENCE ...
Страница 161: ...Injection Molding Machine Appendix A A 16 V3 0 1 9 4 GAS VENT INJECTION COMPRESSION ...
Страница 168: ...Injection Molding Machine Appendix C C 0 V3 0 Appendix C Robot Connection 1 Signal Definition C 1 2 Wiring Example C 2 ...