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172-65606A-02  (JAH5RA-R/JAH7RA-R)    12  Jan  2021

 

12

 

  Troubleshooting 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

When the product fails to operate properly, use the following table to locate the 
cause and remedy. 

Problem 

Cause 

Remedy 

No condensate is 
discharged 
(blocked) or 
discharge is poor 
 

The float is damaged or filled with 
condensate 

Replace with a new float 

The valve seat opening, screen or piping 
are clogged with rust and scale 

Clean parts 

Air binding has occurred 

Make sure a pressure-
balancing line is installed; if 
already installed, make sure it 
has not become dislodged or 
is not incorrectly installed   

The trap operating pressure exceeds the 
maximum specified pressure, or whether 
there is insufficient pressure differential 
between the trap inlet and outlet 

Compare specifications and 
actual operating conditions 

The specific gravity of the fluid is not 
suitable for this product 

Consult TLV 

Air/gas is 
discharged or 
leaks from the 
outlet 
(blowing) 
(air/gas leakage) 

Clogged valve seat opening or rust and 
scale build-up beneath the float 

Clean parts 

Scratches on the valve seat 

Replace with a new valve 
seat 

The float is misshapen or has a build-up 

Clean float or replace with a 
new float 

Improper installation orientation 

Correct the installation 

Trap vibration 

Lengthen the inlet piping and 
fasten it securely 

There is no condensate in the drain trap 
body, no water seal around the valve seat 

Prime the drain trap 

Air/gas is leaking 
from a place 
other than the 
outlet 

Gasket deterioration or damage 

Replace with new gasket(s) 

Improper tightening torques were used 

Tighten to the proper torque 

Float frequently 
becomes 
damaged 

Water hammer has occurred 

Study and correct the piping 

 

 

Содержание JAH5RA-R

Страница 1: ...fluids Hereafter in this manual the words gas and gases should be read as inert gas and inert gases This free float drain trap employs a precision ground float and three point seat With no hinges or levers the trap automatically and continuously discharges condensate as it forms in the air gas system preventing it from backing up in the system The three point seat supports the precision ground flo...

Страница 2: ...sure safety and prevent equipment damage and personal injury For situations that may occur as a result of erroneous handling three different types of cautionary items are used to indicate the degree of urgency and the scale of potential damage and danger DANGER WARNING and CAUTION The three types of cautionary items above are very important for safety be sure to observe all of them as they relate ...

Страница 3: ...sting equipment for heavy objects weighing approximately 20 kg 44 lb or more Failure to do so may result in back strain or other injury if the object should fall Take measures to prevent people from coming into direct contact with product outlets Failure to do so may result in burns or other injury from the discharge of fluids When disassembling or removing the product wait until the internal pres...

Страница 4: ... to be installed horizontal 3 Has sufficient space been secured for maintenance 4 Have isolation valves been installed at the inlet and outlet If the outlet is subject to back pressure has a check valve been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the piping work been done correctly as...

Страница 5: ...usemayresult insuchhazards as damagetotheproduct or malfunctions whichmayleadtoserious accidents Local regulations mayrestrict theuseof this product tobelowtheconditions quoted CAUTION DONOT usethisproduct inexcessof themaximumoperatingpressure differential suchusecouldmakedischargeimpossible blocked CAUTION Useonlyunder conditions inwhichnofreeze upwill occur Freezing maydamagetheproduct leadingt...

Страница 6: ...ice 10 Cover Bolt 16 Drain Plug Gasket 5 Valve Seat Orifice Gasket 11 Cover Nut 17 Drain Plug 6 Valve Seat Orifice Plug 12 Cover Gasket Option JAH7RA R Rubber valve seat For pressure balancing Line G PF 3 8 No Name 1 Body 2 Cover 3 Float 4 Valve Seat Orifice 5 Valve Seat Orifice Gasket 6 Valve Seat Orifice Plug 7 Valve Seat Orifice Plug Gasket 8 Screen 9 Flange Socket 10 Cover Bolt 11 Cover Nut 12...

Страница 7: ... carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product so the arrow on the body is pointing in the direction of flow 4 The product should be inclined no more than 5 h...

Страница 8: ... condensate and thus preventing condensate from entering the trap This phenomena is called air binding Air binding occurs more often in piping with long horizontal lengths smaller diameters or multiple bends To prevent air binding and ensure air or gas can be displaced by incoming condensate a pressure balancing line should be installed between the trap cover and the dry portion of the receiver ta...

Страница 9: ... should fail it may cause damage to piping and equipment resulting in faulty or low quality products or losses due to air or gas leakage Normal Condensate is discharged continuously and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged Blowing Air or gas continually flows from the outlet and t...

Страница 10: ...et piping pressure balancing line condensate discharge piping etc Part During Disassembly During Reassembly Cover Nut Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Cover Remove by lifting up and off Align the arrows on the body and cover and reattach Cover Gasket Remove the gasket and clean sealing surfaces on the body and cover Replace with a...

Страница 11: ...d the product body using a rag and or cleaning agents then check to make sure the surfaces are not scratched or deformed 4 Coat both the gasket surface of the plug holder and the threads of the plug holder with anti seize then press the gasket onto the center of the gasket surface of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gas...

Страница 12: ...t Cover Nut Cover Valve Seat Valve Seat Plug Gasket Valve Seat Plug Valve Seat Gasket Drain Plug Gasket Option Drain Plug Option Nameplate Body JAH7RA R Screen Float Cover Bolt Body Valve Seat Valve Seat Plug Gasket Valve Seat Plug Valve Seat Gasket Drain Plug Gasket Drain Plug Balancing line Plug Balancing line Plug Gasket Cover Nut Cover Cover Gasket ...

Страница 13: ...d make sure it has not become dislodged or is not incorrectly installed The trap operating pressure exceeds the maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions The specific gravity of the fluid is not suitable for this product Consult TLV Air gas is discharged or leaks from th...

Страница 14: ...s in a manner inconsistent with the Specifications or 10 use of the Products with Hazardous Fluids fluids other than steam air water nitrogen carbon dioxide and inert gases helium neon argon krypton xenon and radon or 11 failure to follow the instructions contained in the TLV Instruction Manual for the Product Duration of Warranty This warranty is effective for a period of the earlier of i three 3...

Страница 15: ...END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CANNOT BE EXC...

Страница 16: ...ons for Area A JAH5RA R JAH7RA R Standard without drain plug Standard with G PF drain plug With G PF Drain Plug With R PT or NPT Drain Plug Without Drain Plug With R PT or NPT Drain Plug Options for Area B Balancing Line Plug with Tapered Thread Option JAH5RA R Standard with G PF plug With R PT or NPT Plug Socket Flange JAH7RA R Standard with G PF plug With R PT or NPT Plug Socket Flange ...

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