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172-65205MA-04  (DC5A)    6  Oct  2021

 

Disassembly/Reassembly

 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

Use the following procedures to remove components. Use the same procedures in 
reverse to reassemble. (Installation, maintenance, repairs, disassembly, adjustment 
and valve opening/closing should be done only by trained maintenance personnel.)

 

 

Removing/Reattaching the Trap Cover 

Part 

During Disassembly 

During Reassembly 

Trap Cover Bolt  Remove with a socket wrench  Consult the table of tightening torques and 

tighten to the proper torque 

Trap Cover 

Remove the trap cover by 
pulling it down, being careful 
not to scratch the seating 
surface   

Make sure there are no pieces of the old 
gasket left on the sealing surfaces of the 
separator body and trap cover, align the 
guide pin on the separator body with the 
guide pin hole on the trap cover and reattach   

Trap Cover 
Gasket 

Remove the gasket and clean 
sealing surfaces 

Replace with a new gasket 

Removing/Reinserting Parts inside the Trap Cover 

Part 

During Disassembly 

During Reassembly 

Float Cover 

Remove by lifting up and off 

Place it into position 

Float 

Remove, being careful not to 
scratch the polished surface 

Insert, being careful not to scratch the 
polished surface 

Trap Valve Seat  Remove with a socket wrench  Consult the table of tightening torques and 

tighten to the proper torque 

Valve Seat 
Gasket 

Remove the gasket and clean 
sealing surfaces 

Replace with a new gasket 

Separating/Reattaching Body and Separator Body 

Part 

During Disassembly 

During Reassembly 

Body Bolt 

Remove with a socket wrench  Consult the table of tightening torques and 

tighten to the proper torque 

Separator Body  Pull down and out from the 

body, being careful not to let 
the separator and wave spring 
fall as they come out with the 
separator body 

Make sure there are no pieces of the old 
gasket left on the sealing surfaces of the 
separator body and body, align the guide 
pin on the separator body with the guide pin 
hole on the body and reattach 

Separator 

Remove when detaching the 
separator body 

Insert into the groove in the separator body 

Wave Spring 

Remove from its groove 

Insert into the groove 

Screen 

Remove, being careful not to 
bend 

Place on top of the separator, being careful 
not to bend 

Body Gasket 

Remove the gasket and clean 
sealing surfaces 

Replace with a new gasket 

Содержание DC5A

Страница 1: ...172 65205MA 04 DC5A 6 October 2021 Cyclone Separator Trap for Air DC5A Copyright 2021 by TLV CO LTD All rights reserved ...

Страница 2: ...ure of using the separator trap properly This cyclone separator trap features a built in free float air trap and uses centrifugal force to separate condensate from air It is also available in a mesh demister model for use where the removal of fine mist is required Consult TLV for details on this model The combination of separator and built in trap makes this product suitable for use in locations w...

Страница 3: ...h or serious injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage DO NOT use for toxic flammable or otherwise hazardous fluids This product is a separator trap for air that separates and discharges condensate from air piping systems Use only for air and or air condensate This product is for intended...

Страница 4: ...omponents when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Do not use excessive force when connecting threaded pipes to the product Over tightening may cause breakage leading to fluid discharge which may cause burns or other i...

Страница 5: ...s Local regulations may restrict the use of this product to below the conditions quoted CAUTION DO NOT use this product in excess of the maximum operating pressure differential such use could make discharge impossible blocked CAUTION Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury CAUTION Re...

Страница 6: ...t 2 Separator Body 11 Guide Pin 3 Trap Cover 12 Body Gasket 4 Float Cover 13 Wave Spring 5 Separator 14 Screen 6 Trap Valve Seat 15 Trap Cover Bolt 7 Valve Seat Gasket 16 Lower Plug 8 Bushing 17 Nameplate 9 Trap Cover Gasket 18 Upper Plug Option Separator Outlet Air Trap Outlet ...

Страница 7: ...jury CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product blow out the inlet piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product at the point on...

Страница 8: ...y by trained maintenance personnel Check to see if air is flowing from the separator outlet Check all flow meters and check the differential pressure If there is insufficient flow or differential pressure is too large disassemble and check for clogging of the screen If the product should fail it may cause damage to piping and equipment resulting in faulty or low quality products or losses due to a...

Страница 9: ...trap cover and reattach Trap Cover Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket Removing Reinserting Parts inside the Trap Cover Part During Disassembly During Reassembly Float Cover Remove by lifting up and off Place it into position Float Remove being careful not to scratch the polished surface Insert being careful not to scratch the polished surface Trap Valve S...

Страница 10: ...tightening torques and tighten to the proper torque Upper Plug For blow screen area Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Optional Exploded View Body Screen Separator Trap Cover Gasket Lower Plug Body Bolt Guide Pin Trap Valve Seat Float Float Cover Separator Body Wave Spring Guide Pin Upper Plug Option Valve Seat Gasket Trap Cover Bol...

Страница 11: ...d remedy Problem Cause Remedy No condensate is discharged blocked or discharge is poor The float is damaged or filled with condensate Replace with a new float The trap valve seat port screen or piping is clogged with rust or scale Clean parts The trap operating pressure exceeds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Compare s...

Страница 12: ...yond the control of TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted industry practices or 8 use for a purpose or in a manner for which the Products were not intended or 9 use of the Products in a manner inconsistent with the Specifications or 10 use of the Product...

Страница 13: ...ASSEMBLY AND SHIPMENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY...

Страница 14: ...d Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Road Shanghai China 200233 Tel Fax 86 0 21 6482 8622 86 0 21 6482 8623 No 16 Jalan MJ14 Taman Industri Meranti Jaya 47120 Puchong Selangor Malaysia Tel Fax 60 3 8065 2928 60 3 8065 2923 252 94 K L 17th F...

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