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Phone: +49 (0)5 41/58 22-0 Fax: +49 (0)5 41/58 22-491 email: [email protected]

L

Tb1547GB(1113)1

TIOS

®

EL18

Battery-operated Lockbolt Tool

Operating instructions

EU Declaration of Conformity

Authorised by:

Description of device:

Name of model:

Applied norms and directives:

Party authorised to compile the
relevant technical documentation:

We hereby declare that the device stated below meets the requirements of the specified
norms and directives. Any modification to this rivet tool not agreed in advance and approved
in writing will result in this Declaration of Conformity becoming invalid. (This Declaration
refers to the condition of the device at the time it was marketed).

Company: Gebr. Titgemeyer GmbH & Co. KG
Location:

Hannoversche Str. 97
49084 Osnabrück (Germany)

Tel.:

+49 (0)541 5822-0

Fax:

+49 (0)541 5822-491

Battery-operated blind rivet tool

TIOS

®

EL18

2006/42/EC Machinery Directive

2004/108/EC Electromagnetic Compatibility (of electronic or electrical products)

EN 55014 Electromagnetic compatibility – Requirements for household appliances, electric
tools and similar appliances.

DIN EN 60745 Hand-held electrical power tools

Gebr. Titgemeyer GmbH&Co.KG
Head of Engineering Team
MSc(GB), Dipl.-Ing (FH) B.Thünemann

Hannoversche Str. 97
49084 Osnabrück (Germany)

G. Chr. Titgemeyer
Managing Director

Date: 11.01.2012

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Содержание TIOS EL18

Страница 1: ...TITGEMEYER Tb1547GB 1113 1 TIOS EL18 Battery operated Lockbolt Tool Operating instructions ...

Страница 2: ......

Страница 3: ...l 9 Technical specifications 10 List of parts 11 Description of rivet too 12 Storing maintaining cleaning and disposing of rivet tool 13 Preparing fitting and operating the rivet tool 14 Selecting the pulling head 16 Installing the lockbolt 17 LED display operating modes 18 Cleaning the pulling unit 19 Maintenance intervals 19 Replacing the pulling unit 20 Table for starting torques 21 Troubleshoo...

Страница 4: ...is rivet tool represents the very latest in technology To ensure the safe operation of this professional tool please follow all the safety recommendations Please ensure that you read through the operating instructions carefully before operating the rivet tool for the first time All actions required under these operating instructions are described in these operating instructions Do not carry out an...

Страница 5: ...lease make a point of memorising the icons and what they stand for Caution Risk of injury This icon warns of dangers Caution Damage to materials This icon warns of actions which could result in the rivet tool or the blind rivets being damaged Note DThis icon refers to useful information This bullet highlights each paragraph where you will be required to take action Caution Environmental damage Thi...

Страница 6: ...al no located underneath the housing remove battery C CE mark D Name of supplier E LED mode status Recyclable CE mark Dispose of correctly Keep away from fire Dry environment Indoor use only Protection class II Extra or double insulation between electric circuit and output voltage without equipment earthing conductor Safety isolating transformer Short circuit proof Labels on the battery and or bat...

Страница 7: ...tions that apply in your country Never point the tool at anyone while it is in use Keep your work area clean tidy and well lit Bad housekeeping and poorly lit work areas increase the likelihood of accidents Never use electrical tools in explosion prone areas where combustible liquids gases or dust particles are found Electrical tools generate sparks which can ignite dust or vapours Take environmen...

Страница 8: ...al objects that might bridge short circuit the contacts Never open or short circuit the battery Short circuiting the battery contacts may result in burns fire or explosions Batteries may leak when subjected to extreme use or temperatures Keep your skin and eyes away from a leaking battery at all times The liquid contained in a battery is corrosive and may cause chemical burns in human tissue Shoul...

Страница 9: ...in carefully rinse the affected area to remove them Avoid working in unsecured positions as you could fall or injure yourself Maintain the rivet tool with great care Follow the operating instructions when performing maintenance and cleaning work Keep the handle free from dirt and grease Use the tool with care and be sure to operate it correctly Ensure that the surrounding conditions are right when...

Страница 10: ...Nose cap length Battery Motor Workspace light Vibration DIN EN 60745 1 Noise emissions LPA Lockbolt up to 6 5 mm in diameter 18 kN max 25 mm max 22 mm sec 2 2 kg 1 9 kg without battery 290 mm 322 mm without pulling unit 22 5 mm 58 mm check deviations 18 V lithium ion Brushless LED an 2 5 m s2 75 dB A short term 80 dB A Input voltage Output voltage Charging time Weight 230V 50Hz 18V approx 60 min 0...

Страница 11: ...erated Lockbolt Tool Operating instructions List of parts Note 1 1 TIOS EL18 battery operated blind rivet tool 2 1 TIOS LIO1820 battery 3 1 TIOS LIO2830 single charger 4 1 spent mandrel collector 5 Operating Instructions The pulling head is not supplied This must be ordered separately See also table on page 16 1 2 3 4 5 ...

Страница 12: ...ting instructions Description of rivet tool Required tools 1 Lock nut 2 Housing 3 Spent mandrel collector 4 LED mode status 5 Trigger 6 TIOS LIO1820 battery 7 Hand guard 8 LED light You will need the following tools to perform all the adjustments care and maintenance work Tools Open end spanners SW 13 and SW 17 Allen key 1 4 inch 8 7 1 2 3 4 5 6 ...

Страница 13: ... of the rivet tool components in the proper manner Neither the rivet tool nor its individual parts should be mixed with household waste They should be disposed of at a special collection centre for electronic waste Do not dispose of the battery as solid waste It should be taken to a battery recycling plant or returned to the manufacturer for disposal Risk of injury due to improper care All mainten...

Страница 14: ...y 5 Charge the battery approx 60 min 6 Attach the spent mandrel collector To do this rotate the collector about a quarter turn and pull backwards to detach Fully empty the collector and then reattach by following the above steps in reverse 7 Insert the battery into the rivet tool until you hear an audible click To remove the battery press the catch downwards and pull the battery forwards 8 Press t...

Страница 15: ...the battery is properly inserted Note A magnetic contact switch is installed on the mandrel collector Operating the rivet tool Caution Caution Risk of injury due to flying rivet heads For this reason no blind rivets should be loaded when checking the rivet tool Always wear protective glasses Risk of injury due to discharging mandrel Only use this tool with an undamaged spent mandrel collector And ...

Страница 16: ...se order Always be sure to check the pulling head for signs of exterior damage before installing Pulling heads will need to be ordered separately The tables below can be used to determine what type of pulling head needs to be fitted Blindniete Nietschaftdurchmesser Schließringbolzen Schaft Nenndurchmesser Lockbolts Blind rivets Type Standard Maxigrip M LOCK and MAGNA BULB BOM ø 5 0 6 5 5 0 6 5 5 0...

Страница 17: ...diameters and clamping areas please refer to the specifications in the rivet manufacturer s catalogue Getting started Insert the lockbolt a into the pre prepared hole Slide the locking ring b over the mandrel of the lockbolt a making sure it is correctly positioned Hold the head of the lockbolt a in place Slide the rivet tool and pulling head Z over the mandrel of the lockbolt a and press firmly u...

Страница 18: ...function Defective charger LED display Description of status Function test after inserting the battery and pressing the trigger Mandrel collector not or not correctly fitted or pressure sensitive switch not pressed Battery almost flat but still operable Battery flat no longer operable Malfunction Current overload due to excessive break load on the mandrel or overheated tool 55 C Malfunction The ri...

Страница 19: ...f tears appear submit the rivet tool to Maintenance Replace pulling head if necessary Clean or replace clamping jaws if necessary see Installing the pulling head Cleaning the pulling unit 1 2 Loosen the jaw case using an SW 13 and SW 17 open end spanner Remove the jaw case body 4 from the jaw case Z using an SW 17 open end spanner and 1 4 inch Allen key Clean all the parts thoroughly using a clean...

Страница 20: ... a 1 4Allen key When selecting the pulling unit check that it meets the required specifications tool fastener see table on page 16 Reassemble following the above steps in reverse order Remove the battery 7 before beginning any work on the rivet tool Loosen the lock nut 2 and remove by pulling it forwards Ziehen Sie die Zugkopfhülse Z und die Führungshülse 3 nach vorne ab 2 3 Z Z 4 Note A degree of...

Страница 21: ...ot charge in charger Cause Flat battery LED flashes orange Spent mandrel collector not correctly attached LED flashes green Loose jaw case or jaws are defective Jaws jaw case dirty Slide pipe dirty Mandrel too large for nose piece Mandrel wedged inside jaws Defective battery right LED flashes red Defective charger left LED flashes red Charger not connected to mains left LED dead Remedies O Replace...

Страница 22: ...y operated Lockbolt Tool Operating instructions Warranty In addition to the statutory warranty period TITGEMEYER provides a further 6 months warranty starting from the date of purchase invoice required for proof of purchase The following consumables are excluded from the warranty Spent mandrel collector Pulling heads ...

Страница 23: ...rger TIOS LIO2830 Part No 352 300 000 352 300 101 352 300 102 352 300 103 352 200 380 352 200 301 352 200 902 352 200 910 Optional accessories on request Pos 9 10 Z1 Z2 Z3 Z4 Z5 Z7 Z8 Description Insertable battery TIOS LIO1840 4 0 Ah Complete fixing kit Pulling head 99 3003 Pulling head 99 3006 Pulling head 99 1456 Pulling head 99 1477UK Pulling head 99 3303 Pulling head 99 3305 Pulling head 99 9...

Страница 24: ...advance and approved in writing will result in this Declaration of Conformity becoming invalid This Declaration refers to the condition of the device at the time it was marketed Company Gebr Titgemeyer GmbH Co KG Location Hannoversche Str 97 49084 Osnabrück Germany Tel 49 0 541 5822 0 Fax 49 0 541 5822 491 Rapid charger for charging lithium ion batteries 18V 1 65Ah 18V 3 3Ah TIOS LIO2830 Single Ch...

Страница 25: ...Declaration of Conformity becoming invalid This Declaration refers to the condition of the device at the time it was marketed Company Gebr Titgemeyer GmbH Co KG Location Hannoversche Str 97 49084 Osnabrück Germany Tel 49 0 541 5822 0 Fax 49 0 541 5822 491 Battery operated blind rivet tool TIOS EL18 2006 42 EC Machinery Directive 2004 108 EC Electromagnetic Compatibility of electronic or electrical...

Страница 26: ...u encounter any difficulties ordering spare parts or if you would like to learn more about available training courses GEBR TITGEMEYER GmbH Co KG Hannoversche Strasse 97 49084 Osnabrück Germany PO Box 4320 49033 Osnabrück Germany Tel 49 0 5 41 58 22 0 Fax 49 0 5 41 58 22 491 email fasteners titgemeyer com Web www titgemeyer com Registered trademarks of TITGEMEYER Gesellschaft für Befestigungstechni...

Страница 27: ......

Страница 28: ...49 0 541 5822 491 email fasteners titgemeyer com www titgemeyer com The technical specifications contained in this brochure are approximate and no guarantee is given as to their accuracy Designs are subject to change Our design proposals are non binding TITGEMEYER and TIOS are trademarks registered trademarks or product names belonging to the respective title holder ...

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