Tico Pro-Spotter, Руководство по обслуживанию

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PRO-SPOTTER ELECTRICAL SYSTEM
TICO Manufacturing
Service Manual 3-3
BATTERY
Standard TICO Pro-Spotter terminal trucks are equipped
with two 12V 750 CCA 31-LHD threaded stud batteries.
The batteries are contained in a battery enclosure
mounted on the right side frame exterior of the tractor.

CAUTION
NOTE
Black and (-) are used to identify the negative battery
terminal. Red and (+) are used to identify the positive
battery terminal.
Cable Specifications
The specifications listed below must be followed when
creating replacement battery cables.
1. The battery cable should have the following SAE
specification:
• Wire Type: SGX
• SAE Specification: J1127
• SAE Description: Low voltage battery cables
• Covers wires larger than 6 gauge
2. Dimensions are shown in inches.
• All dimensions shall be within 0.25” per foot.
• Overall dimensions are from center of ring to
center of ring.
• Dimensions for cables with one ring are from
center of ring to bare end of the cable.
3. Terminals are required to be machine crimped.
• Refer to the terminal manufacturer’s
documentation for proper wire strip length.
• No loose strands are allowed.
• Crimp must meet manufacturer’s minimum
crimp specifications.
• Terminal must be tin-plated brass.
4. After termination, terminals are required to be solder
dipped.
• Clean terminals of any oils or contaminants
before being dipped.
• Dipped terminals should be completely filled.
• Remove excess solder to have a smooth
terminal surface.
5. After terminals have cooled, cover with an adhesive
filled heat-shrink tubing.
6. Install required cable protection.
• A 300-degree loom must be sized to completely
cover the cable.
• Red battery cables require a red loom.
• Black battery cables require a black loom.
• If a braid is required, the braid must be Nylon 6
or an equivalent.
7. The completed assembly must have a part number
label attached to one end of the cable.
• Label will include a part number, revision level,
and date of manufacture.
8. For instances where there are two battery cables
together as a set, use the following rules:
• Apply the requirements in steps 1—7 to each
individual cable.
• Use bonding tape to assemble cables together.
• Only one part number label is required per set.
• Prevent possible injury. Accidental contact
between positive (+) battery terminal and
ground can cause arcing and burns. Always
disconnect the battery negative (-) cable first
and battery positive (+) cable last. Connect
battery positive (+) cable first and battery
negative (-) cable last.
• Prevent possible injury. Battery gas is
explosive. Keep flash and fire away from
batteries.
• Prevent possible serious injury or burn.
Sulfuric acid within the battery electrolyte is a
hazardous material and direct contact should
be avoided.