Owner’s Manual
Electronic Harness ControllerP/N EA4250D
Thunder Heart Performance Corporation
MANUAL P/N EI4250
120 Industrial Drive
Revision 5/26/11
White House, TN 37188www.thunder-heart.com
Страница 1: ...Owner s Manual Electronic Harness Controller P N EA4250D Thunder Heart Performance Corporation MANUAL P N EI4250 120 Industrial Drive Revision 5 26 11 White House TN 37188 www thunder heart com...
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Страница 3: ...Options 9 2 5 Harness Assembly 9 CHAPTER 3 INDICATORS AND INSTRUMENTATION 10 CHAPTER 4 OPERATION 11 4 1 Diagnostics 11 4 2 Turn Signals 11 APPENDIX A FREQUENTLY ASKED QUESTIONS 11 APPENDIX B OPTIONAL...
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Страница 5: ...deline for installing the Electronic Harness Controller system on your motorcycle However each motorcycle is different Due to the universal nature of this system a certain level of technical skill is...
Страница 6: ...gun makes quick work of shrinking the tubing as it provides a broad even source of heat No other means of shrinking the tubing is recommended Figure 1 Heat Gun x A good quality wire crimping tool is...
Страница 7: ...but a test light will not tell you if you have a short to ground or a resistance problem In other words a pinched wire may provide enough current for the test light but not enough to power the horn i...
Страница 8: ...wire to be terminated Figure 5 Proper wire strip amount 2 Clip a terminal from the supplied tree of terminals 3 Using either a W or an AMP tool crimp the terminal onto the end of the wire The followi...
Страница 9: ...hear a click Gently pull on the wire to ensure that the terminal is fully engaged in the housing 1 4 EHC Component Overview Throughout this manual you will be referred to the various components of th...
Страница 10: ...ion for the Electronic Harness Control Module Split Tank Bikes The Electronic Harness Controller EHC is designed to mount to the top frame tube between the gas tanks The black plastic mounting base is...
Страница 11: ...rial fitting the harness to the bike The installer may experiment with different routings to achieve the best results 1 With the EHC mounted plug the rear harness connector into the EHC Note Each wire...
Страница 12: ...eir mounting points cut the excess length from the ends of the wires leaving them approximately 3 too long for final fitment 2 3 H D 1996 2003 Hand Control Connections Starting in 1996 Harley spliced...
Страница 13: ...x Turn signals functioning as a turn signal and brake light see Figure 21 x Turn signals functioning as a turn signal brake light and tail light this option requires dual filament turn signal housing...
Страница 14: ...is attached to a terminal use the black 1 pieces supplied with the kit 10 Repeat the process for the other three harnesses CHAPTER 3 INDICATORS AND INSTRUMENTATION Indicator Options The EHC is design...
Страница 15: ...ound such as the battery negative terminal or a paint free boss on the frame 4 2 Turn Signals Table 1 Summary of commands and the corresponding turn signal function APPENDIX A FREQUENTLY ASKED QUESTIO...
Страница 16: ...rcycles than 1996 2003 motorcycles See Section 2 3 and Appendix D for more information APPENDIX B OPTIONAL AND REPLACEMENT PARTS Table 2 EHC Optional and Replacement Parts Component Thunder Heart P N...
Страница 17: ...Right Handlebar Connector Pin Assignments PIN FUNCTION COLOR pre 1996 AWG COLOR 1996 2003 AWG 1 RIGHT SIGNAL SWITCH POWER GREEN 18 ORANGEw WHITE STRIPE 18 2 BRAKE SWITCH POWER ORANGE 18 ORANGEw WHITE...
Страница 18: ...Thunder Heart Performance Corp 615 672 8811 www thunder heart com 14 EI4250 Figure 17 Front Harness Wiring Diagram Wire Side of Connector Shown...
Страница 19: ...Thunder Heart Performance Corp 615 672 8811 www thunder heart com EI4250 15 Figure 18 Pre 1996 Hand Control Wiring Diagram Wire Side of Connector Shown...
Страница 20: ...Thunder Heart Performance Corp 615 672 8811 www thunder heart com 16 EI4250 Figure 19 1996 2003 Hand Control Wiring Diagram Partial Diagnostics Wire Side of Connector Shown...
Страница 21: ...Thunder Heart Performance Corp 615 672 8811 www thunder heart com EI4250 17 Figure 20 1996 2003 Hand Control Wiring Diagram Full Diagnostics Wire Side of Connector Shown...
Страница 22: ...Thunder Heart Performance Corp 615 672 8811 www thunder heart com 18 EI4250 Figure 21 Rear Harness Wiring Diagram Turn signals functioning as a turn signal and brake light Wire Side of Connector Shown...
Страница 23: ...615 672 8811 www thunder heart com EI4250 19 Figure 22 Rear Harness Wiring Diagram option requires dual filament turn signal housings Turn signals functioning as a turn signal brake light and tail lig...
