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HA0335T

DDSM50
Direct Drive Translation Stage

User Guide

Original Instructions

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Содержание DDSM50 Series

Страница 1: ...HA0335T DDSM50 Direct Drive Translation Stage User Guide Original Instructions ...

Страница 2: ...xis Configurations 6 3 3 Electrical Connections 7 Chaper 4 Operation 8 4 1 General 8 4 2 Using the Kinesis software 9 4 3 Using the APT Software 12 4 4 Position Error Messages 14 4 5 Transportation 15 Chaper 5 Maintenance and Parts List 16 5 1 Maintenance 16 5 2 Parts List 16 Chaper 6 Specification 17 6 1 Stage Specification 17 6 2 Motor Specification 18 Chaper 7 Regulatory 19 7 1 Declarations Of ...

Страница 3: ...ing backlash A precision grooved linear bearing provides superior rigidity and linearity with excellent on axis accuracy This backlash free operation coupled with high resolution closed loop optical feedback ensures a minimal bidirectional repeatability of 1 5 µm Along with the Thorlabs KBD101 controller and the Thorlabs APT software interface it forms a truely plug and play system The DDSM50 stag...

Страница 4: ...gs Cautions and Notes throughout this handbook and where visible on the product itself The following safety symbols may be used throughout the handbook and on the equipment itself Warning Risk of Electrical Shock Given when there is a risk of injury from electrical shock Warning Given when there is a risk of injury to users Caution Given when there is a risk of damage to the product Note Clarifica...

Страница 5: ...ed fluid to enter the internal mechanism When bolting the stage to the work surface high tightening torque of the attachment bolts can result in an increased resistive force on the moving platform This in turn can lead to degraded performance and may require the PID parameters to be adjusted As a general guide 70 N cm is a recommended nominal torque when tightening the attachment bolts The equipme...

Страница 6: ...plate does not warp Shims should be fitted as necessary see Section 3 2 for more details When bolting the stage to the work surface high tightening torque of the attachment bolts can result in an increased resistive force on the moving platform This in turn can lead to degraded performance and may require the PID parameters to be adjusted As a general guide 70 N cm is a recommended nominal torque ...

Страница 7: ...ot flat Care should be taken when bolting the stage to the worksurface to ensure that the base plate does not warp which could cause stiffness to be experienced in the bearing rails Shims should be fitted as necessary After mounting the stage to the work surface if any increased resistance is experienced when moving the top platform the likely cause is over tightening torquing of the mounting bolt...

Страница 8: ...e to the lower stage 2 Using the two M3 bolts supplied fit the upper stage to the adapter plate Caution During item 1 use the bolts supplied If these are not available do not use bolts longer than 3 32 5 mm as longer bolts could damage the internal mechanism Caution During step 2 use the bolts supplied If these are not available do not use bolts longer than 8 mm as longer bolts could damage the in...

Страница 9: ...l connections Pin out information for the connector on the motor lead is detailed below Fig 3 4 MOTOR flying lead pin identification Pin Description Pin Description 1 Quadrature A 9 GND 2 Quadrature A 10 Motor Phase C Black 3 Quadrature B 11 Motor Phase A Red 4 Quadrature B 12 Motor Phase B White 5 Encoder Index I 13 5 V 6 Encoder Index I 14 GND 7 Negative Limit 15 Stage ID 8 Positive Limit 8 7 6 ...

Страница 10: ...hless DC Motor K Cube For full compatibility the controller should have Firmware version 1 0 1 or higher The Firmware version is displayed in brackets in the top right hand corner of the GUI panel for the Motor ActiveX control Caution The motor controller must be switched OFF before the stages are plugged in or unplugged Failure to switch the controller off may result in damage to either the contr...

Страница 11: ...s for more information 4 2 Using the Kinesis software 1 If it is not already running start the Kinesis software Start Programs Thorlabs Kinesis Kinesis The software reads in the stage and controller information on boot up and the GUI panel shown below is displayed Fig 4 1 Kinesis GUI screen Note The need for homing comes from the fact that on power up the motor stage is at a random position so the...

Страница 12: ...ds up to the 250 g 0 55 lb maximum at speeds up to 500 mm s However depending on the load being driven and the speed duty cycle of the particular application it may be necessary to further optimize the Position PID loop settings See Table 4 1 for suggested PID settings at a given load If problems are encountered e g stability of the closed loop position control lost motion or incomplete moves the ...

Страница 13: ...f the stages are mounted in an XY configuration Table 4 1 DDSM100 Position Loop Parameter Adjustment Guidelines Load Range g Derivative Derivative Time Output Gain 0 to 250 4500 5 4000 250 to 500 5160 5 4660 500 to 750 5830 6 5330 750 to 900 6500 7 6000 Table 4 2 DDSM100 Load vs Maximum acceleration recommendations Load g Approximate Max Acceleration mm s 0 5000 125 2400 250 1550 500 925 750 650 9...

Страница 14: ... up to 500 mm s However depending on the load being driven and the speed duty cycle of the particular application it may be necessary to further optimize the Position PID loop settings See Table 4 1 for suggested PID settings at a given load If problems are encountered e g stability of the closed loop position control lost motion or incomplete moves the position loop PID parameters should be adjus...

Страница 15: ... been performed click the Persist Settings to Hardware box then click OK This will ensure that the same parameter settings will be loaded next time the unit is powered up even in the absence of a PC Depending on the shape of the mass and the accelerations and velocities used the values quoted above may require adjustment to provide optimum performance Table 4 1 DDSM50 Position Loop Parameter Adjus...

Страница 16: ...cceleration recommendations Load g Approximate Max Acceleration mm s 0 5000 125 2400 250 1550 500 925 750 650 900 500 Note Position PID Settings Summary Stage overshoots the intended position reduce the integral term and increase the derivative and proportional terms Stage fails to attain final position increase the integral and proportional terms Motion is unstable reduce the proportional and int...

Страница 17: ... speeds it is possible to exceed this limit If the KBD101 controller is subsequently used again to move the stage the incorrect encoder reading will cause incorrect operation often resulting in sudden uncontrolled moves It is therefore important not to move the stage excessively quickly when it is moved manually The KBD101 controller has fault monitoring to detect the loss of encoder pulses If thi...

Страница 18: ...d of its travel 2 Moisten a cotton bud with Isopropyl alcohol 3 Insert the cotton bud into the slot as shown above and apply gentle pressure downwards and sideways to push the bud against the encoder scale 4 Move the cotton bud up and down the slot along the exposed length of the encoder 5 Move the top platform to the opposite end of its carriage and repeat the procedure to clean the portion of th...

Страница 19: ...Linear Bearing Limit Switches Magnetic Sensor at Each End of Stage Operating Temperature Range 5 to 40 C 41 to 104 F Motor Type Brushless DC Linear Motor Cable Length 1 m 3 3 Dimensions 145 mm x 57 mm x 35 mm 5 71 x 2 25 x 1 38 Weight with cables 600 g 1 3 lbs Note The default tuning parameters can be changed to optimise settling times for a specific load see Section 4 1 a The stage is designed fo...

Страница 20: ...and accuracy For cases were repeatability and accuracy are critical it is recommended that the stage temperature is allowed to reach a steady state before measurements are taken Alternatively the load acceleration and duty cycle should be reduced from the maximum values Some trial and error in setting these values may be necessary before the ideal settings are attained Parameter Value Magnetic Pit...

Страница 21: ... harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be re...

Страница 22: ...Page 20 ETN014545 D02 DDSM50 Direct Drive Translation Stage 7 2 CE Certification ...

Страница 23: ...ste treatment is your own responsibility End of life units must be returned to Thorlabs or handed to a company specializing in waste recovery Do not dispose of the unit in a litter bin or at a public waste disposal site Chapter 8 Thorlabs Worldwide Contacts For technical support or sales inquiries please visit us at www thorlabs com contact for our most up to date contact information USA Canada an...

Страница 24: ...www thorlabs com ...

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