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Electric boilers MINI BTH 

Installation & Operating Manual (Revision: May 2015),                                                               

8

 

The  main  air  eliminator  must  be  installed  near 
the outlet of the boiler on the highest point of the 
main supply piping. It is imperativel to insure that 
all air possibly located in the boiler be eliminated 
at all time. 
 

3.4.6 Circulating pump 

The  pump  shall  be  selected  such  as  to  be  able 
to supply adequate flow in relation to the heating 
distribution system on which it will be connected 
and the heating capacity of the boiler installed. 
Table  below  will  give  you  details  on  required 
water  flow  for  distribution  systems  having  to 
operate  with  a  temperature  differential  of  10F 
and 20F between their inlet and outlet

.

  

 

Model 

Diff. 10°F 

usgpm 

Diff. 20°F 

usgpm 

Boiler press. 

loss 

3 kW 

2.0 

1.0 

insignificant 

4.5 kW 

3.0 

1.5 

insignificant 

6 kW 

4.1 

2.0 

insignificant 

7.5 kW 

5.1 

2.5 

insignificant 

9 kW 

6.1 

3.0 

insignificant 

12 kW 

8.2 

4.1 

insignificant 

 
Your  heating  wholesaler  shall  be  able  to 
recommend  the  appropriate  model  for  your 
application. 
The  amperage  drawn  by  the  pump  and  other 
120volts components must not exceed 15 amps. 
 

3.4.7 Drain valve 

Installed at the  lowest point of the unit, it  allows 
the  unit  to  be  drained  for  the  eventual 
replacement of a defective component. 
 

3.4.8 Strainer 

This  component  could  be  required  on  old 
heating  distribution  systems  made  of  steel  or 
cast iron that could carry sediments and sludge. 
If  such  sediments  accumulate  at  the  bottom  of 
the boiler it could be harmful to the heat transfer 
of  the  elements  and  generate  premature 
failures.

 

3.5 ELECTRICAL CONNECTIONS 

 

3.5.1 Main boiler supply  

Boiler wiring and grounding must conform to the 
National  Electrical  Code  and  to  state  or  local 
code 

requirements. 

The 

latter 

having 

precedence. 
The  electrical  supply  can  be  done  in  two 
different  ways  depending  on  the  necessity  of 
supplying or not external accessories (such as a 
pump) at 120Vac. 
If  the  boiler  electrical  supply  is  on  208V,  the 
position  of  wire  terminal  on  the  transformer 
connected  to  240V  will  have  to  be  changed  to 
208V. 

 
Alternative #1: A 120VAC electrical supply is 
required to serve external accessories

Electrical  wiring  must  come  from  a  120/240 
Vac/or  120/208Vac  -

1ph  “L1-N-L2-”  circuit 

protected by a properly sized breaker. 
 

Alternative #2: No 120Vac electrical supply is 
required to serve external accessories (pump 
is supplied by a separate circuit)

  

Electrical  wiring  must  come  from  a  240Vac  or 
208Vac- 1ph/

60hz “L1-L2” circuit protected by a 

properly sized breaker. 
 
Wire gage must be properly sized by a qualified 
electrician in such a way as to meet the national 
electrical code. 
To  do  so,  consult  the  boiler  rating  plate  which 
will indicate the amperage drawn by the boiler at 
full  capacity.  Extra  amperage  will  have  to  be 
added  if  external  electrical  equipments  are 
connected to the boiler.  
This value and the electrical code will be used to 
determine  the  electric  cable  required  together 
with the appropriate breaker. 
Many  other  factors  must  be  taken  into 
consideration  in  the  selection  of  the  appropriate 
electrical  material  such  as  the  length  and  the 
type  of  cable  used,  the  environment  where  the 
cable  will  be  installed  and  the  type  of  the  over-
current protection used. 
The main  terminal  block  of the  boiler  is  suitable 
for #14 to #2 wires. 
Supply  cables  can  be  made  of  Aluminum  or 
Copper  and  be  rated  for  a  minimum  of  75

o

(165

o

F). 

If  aluminum  cables  are  used,  it  shall  be  of  an 
adequate  size  (generally  bigger)  and  particular 
consideration  will  have  to  be  respected  such  as 
the use of DE-OX inhibitors in order to meet the 
National electrical code. 

Содержание MINI BTH

Страница 1: ...nstallation operation and maintenance of this product It is imperative that all persons who are expected to install operate or adjust this boiler should read these instructions carefully Any questions regarding the operation maintenance service or warranty of this electric boiler should be directed to the supplier When all installation steps have been completed keep this installation manual in a s...

Страница 2: ...8 3 4 7 Drain valve 8 3 4 8 Strainer 8 3 5 ELECTRICAL CONNECTIONS 8 3 5 1 Main boiler supply 8 3 5 2 Electrical supply of External accessories 9 3 5 Thermostat s and pump s connections 9 Section 4 START UP OPERATION 12 4 1 PREPARATORY STEP 12 4 2 TEMPERATURE CONTROL ADJUSTMENT 12 4 3 INSPECTION AFTER STARTUP 12 Section 5 MAINTENANCE 13 5 1 INTRODUCTION 13 5 1 1 At all time 13 5 1 3 Annually 13 5 2...

Страница 3: ...h two conductors 240V or 208V 1ph L1 L2 with a ground if the application does not require a 120V electrical supply for external accessories such as a pump etc 2 Add the amperage of the circulating pump and other external accessories if they are connected to the boiler max 15A 3 A higher cable size could be required In all cases the local electrical code has priority The electrician has the respons...

Страница 4: ... installed in accordance with these instructions and in conformity with local codes or in the absence of local codes with the National Plumbing Code and the National Electric Code current edition In any case where instructions in this manual differ from local or national codes the local or national codes take precedence 2 2 CORROSIVE ENVIRONMENT The electric boiler must not be installed near an ai...

Страница 5: ...led limit control 3 2 LOCATION The electric boiler should be installed in a clean dry location Long hot water lines should be insulated to conserve water and energy The electric boiler and water lines should be protected from exposure to freezing temperature The boiler can be mounted vertically or horizontally directly on a solid surface with 4 adequate screws inserted in the provided boiler openi...

Страница 6: ...slightly higher than the one of element 2 3 4 BOILER WATER CONNECTIONS Make sure you connect the accessories and the piping to the proper connection fittings as indicated at figure 2 above and according the selected mounting position Figure 3 below shows typical connections of a MINI BTH 2 0 boiler to a radiant floor heating system The location of the distribution system components may be differen...

Страница 7: ... the outlet of the relief valve downward to a safe location in case of discharge The piping diameter used for the discharge piping shall not be smaller than that of the valve outlet No valve of any type restriction or reducer coupling should be installed on the discharge line Local codes shall govern the installation of relief valves 3 4 3 Expansion tank The expansion tank must be able to store th...

Страница 8: ... state or local code requirements The latter having precedence The electrical supply can be done in two different ways depending on the necessity of supplying or not external accessories such as a pump at 120Vac If the boiler electrical supply is on 208V the position of wire terminal on the transformer connected to 240V will have to be changed to 208V Alternative 1 A 120VAC electrical supply is re...

Страница 9: ...ng boiler terminals Two wire thermostat Terminals R and W Three wire thermostat Terminals C R and W Using 14 gauge wires to connect the circulating pump directly on terminals P1 P2 120vac Multiple pumps zoning applications Components shall be connected in such a way that when a thermostat is generating a heat demand only the corresponding pump will operate To do so you will need relays as illustra...

Страница 10: ...used to supply 24Vac to the zone valves if the corresponding load does not exceed 30VA otherwise an external transformer will be required Voltage at the outlet of the transformer shall never be under 24Vac Diagramme électrique Wiring diagram Raccordement de zone valves Wiring for zoned valves system 1 2 1 2 1 2 Thermostat Zone 1 120 V 24 Vac Zone valve Thermostat Zone 2 Thermostat Zone 3 Zone valv...

Страница 11: ...ne yellow Bleu Bleu G N R Noir blk Blanc wht P1 P2 Pompe pump 15A Sur modèles 7 5 à 9kW On 7 5 to 9kW models L1 ZDV200 DIAMINI1 Figure 7 Wiring diagram 3 9 KW L1 G C1 1 TH1 TH2 Diagramme électrique Wiring diagram MINI BTH 240V 12kW MINI BTH 208V 9kW Légende Legend TH C R HL AR Aquastat Élément chauffant Heating element Contacteur de puissance Power relay Relais Relay Lampe témoin Pilot light Haute...

Страница 12: ...equired for different applications Application Baseboards Cast Iron radiators Warm floor in concrete Warm floorr between joists Temp F 180 F 155 F 110 F 130 F Set the value of the second control Model of 7 5 to 12kW only at approximately 5F below the setting of the first control The indicating lamp s on front of the unit shall come ON as you increase the temperature setting of the control s On ini...

Страница 13: ...f this safety relief valve if a dripping condition occurs 5 1 2 Twice a year Check for the proper operation of the automatic air purger s and eliminate air from the radiators using their manual air purger 5 1 3 Annually It is recommended that a visual inspection be made on the electrical compartments of the boiler to check the seal of the gasket on the element flange and also check for signs of ov...

Страница 14: ...inal Heating elements 3kW ZEL300 240V3KW 4 5kW ZEL300 240V45KW 6kW ZEL300 240V6KW Fuse ZEL250 TDMIDJ15 High limit automatic reset ZEL200 L6C732 Temperature control ZEL200 G111781 Pressure Relief valve ZMC200 SV30PSI1 Indicating lamp ZEL150 240VRED Contactor bobine 24Vac Modèle 3 4 5 7 5 9kW ZEL100 2PC5024 Modèle 12kW ZEL100 4P50A24 Pump Relay ZEL100 24ACSPST Transformer 208 240Vx24Vac ZEL400 20842...

Страница 15: ...sure is not installed or if it is not functioning properly or when it is not connected to a drain to avoid damage to the property E Installation in which liquid circulating in the tank does not remain in closed circuit or installation in which piping is leaking or on systems with polybutylene pipes or other having no oxygen absorption barrier F Installation where the acidity of water is not within...

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