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Electric boilers MINI BTH 

Installation & Operating Manual (Revision: May 2015),                                                               

12

 

Section 4: START UP OPERATION 

 

 

Before operating this boiler, be sure to read and follow these instructions, as well as the warnings printed 
in this manual.  Failure to do so can result in unsafe operation of the boiler resulting in property damage 
or  bodily  injury.    Should  you  have  any  problems  reading,  following  or  difficulty  in  understanding  the 
instructions in this manual, STOP, and get help from a qualified person. 
Do not turn on the boiler unless it is filled with water.  Do not turn on the  boiler if the cold wa ter supply 
shut-off valve is closed. 

 
4.1 PREPARATORY STEP 

 

Make  sure  that  all  the  piping  and  electrical 
connections have been made.

 

 

Fill  the  boiler  and  the  heating  system  with 
water.

 

 

Check for leaks.

 

 

Check 

the 

pressure 

reading 

at 

the 

temperature  and  pressure  indicator.  It 
should be around 12 psi.

 

 

Adjust the temperature control(s) to OFF.

 

 

Turn the service switch in front of the unit to 
ON

 

 

Adjust  the  house  thermostat  to  generate  a 
heat demand. The pump shall start.

 

 

Check  that  the  water  is  circulating  in  the 
distribution  system  and  that  all  the  air  is 
expelled. 

 

4.2 TEMPERATURE CONTROL 
ADJUSTMENT 

Each temperature control has the function to control 
one heating element.  
Adjust  each  control  to  the  desired  temperature  by 
turning  the  knob  of  the  control.  The  reference  mark 
for  the  adjustment  is  a  red  dot  located  under  the 
knob. 

 

One control (any of the two) should be set at 
the  maximum  temperature  required  by  the 
heating system   

The  table  below  gives  a  good  indication  of  the 
temperature  value  generally  required  for  different 
applications. 
 

Application

 

Baseboards 

Cast Iron 
radiators

 

Warm floor 
in concrete

 

Warm floorr 

between 

joists

 

Temp. °F 

180°F 

155°F 

110°F 

130°F 

 

 

Set the value of the second control (Model 
of 7.5 to 12kW only) at approximately 5F 
below the setting of the first control.

 

 
The indicating lamp(s) on front of the unit shall come 
ON  as  you  increase  the  temperature  setting  of  the 
control(s). 

On initial startup  it may  take a considerable amount 
of  time  before  the  water  reaches  the  desired 
temperature. 
Further  adjustments  may  be  necessary  as  you  use 
your boiler and space heating system. 
 

4.3 INSPECTION AFTER STARTUP 

 

Measure the amperage drawn by the unit. It 
shall  be  around  the  value  indicated  on  the 
boiler name plate. 

 

Partially  close  the  isolating  valve  at  the 
outlet  of  the  boiler  to  reduce  the  water  flow 
and  consequently  increase  the  outlet 
temperature.  Heating  elements  should  stop 
at  a  temperature  slightly  higher  than  the 
selected value on the controls 

 

Lower 

the 

adjustment 

of 

the 

room 

thermostat(s). The pump should stop but the 
element(s)  will  stay  on  for  a  few  seconds 
until  the  temperature  of  the  water  reaches 
the setting temperature of the control(s). 

 

Check the pressure reading at the gauge on 
the  unit.  It  should  not  be  higher  than  30psi 
when  the  distribution  system  will  reach  its 
maximum operating temperature.

 

 
N.B.: 

This  boiler  is  designed  to  remain  hot  and 

consequently  always ready to receive  a  demand for 
heat  all  through  the  heating  season.  It  will  then  be 
normal  to  occasionally  see  an  indicating  lamp  in 
operation  for  a  few  seconds  even  if  there  is  no  call 
for  heat.  It  will  also  be  normal  to  occasionally  see 
the  temperature  value  at  the  boiler  gauge  higher 
than  the  normal  values.  This  temperature  will  get 
back to normal at the next heat demand. 

 

 

                  SAFETY PRECAUTIONS 

 

   ! 

Содержание MINI BTH

Страница 1: ...nstallation operation and maintenance of this product It is imperative that all persons who are expected to install operate or adjust this boiler should read these instructions carefully Any questions regarding the operation maintenance service or warranty of this electric boiler should be directed to the supplier When all installation steps have been completed keep this installation manual in a s...

Страница 2: ...8 3 4 7 Drain valve 8 3 4 8 Strainer 8 3 5 ELECTRICAL CONNECTIONS 8 3 5 1 Main boiler supply 8 3 5 2 Electrical supply of External accessories 9 3 5 Thermostat s and pump s connections 9 Section 4 START UP OPERATION 12 4 1 PREPARATORY STEP 12 4 2 TEMPERATURE CONTROL ADJUSTMENT 12 4 3 INSPECTION AFTER STARTUP 12 Section 5 MAINTENANCE 13 5 1 INTRODUCTION 13 5 1 1 At all time 13 5 1 3 Annually 13 5 2...

Страница 3: ...h two conductors 240V or 208V 1ph L1 L2 with a ground if the application does not require a 120V electrical supply for external accessories such as a pump etc 2 Add the amperage of the circulating pump and other external accessories if they are connected to the boiler max 15A 3 A higher cable size could be required In all cases the local electrical code has priority The electrician has the respons...

Страница 4: ... installed in accordance with these instructions and in conformity with local codes or in the absence of local codes with the National Plumbing Code and the National Electric Code current edition In any case where instructions in this manual differ from local or national codes the local or national codes take precedence 2 2 CORROSIVE ENVIRONMENT The electric boiler must not be installed near an ai...

Страница 5: ...led limit control 3 2 LOCATION The electric boiler should be installed in a clean dry location Long hot water lines should be insulated to conserve water and energy The electric boiler and water lines should be protected from exposure to freezing temperature The boiler can be mounted vertically or horizontally directly on a solid surface with 4 adequate screws inserted in the provided boiler openi...

Страница 6: ...slightly higher than the one of element 2 3 4 BOILER WATER CONNECTIONS Make sure you connect the accessories and the piping to the proper connection fittings as indicated at figure 2 above and according the selected mounting position Figure 3 below shows typical connections of a MINI BTH 2 0 boiler to a radiant floor heating system The location of the distribution system components may be differen...

Страница 7: ... the outlet of the relief valve downward to a safe location in case of discharge The piping diameter used for the discharge piping shall not be smaller than that of the valve outlet No valve of any type restriction or reducer coupling should be installed on the discharge line Local codes shall govern the installation of relief valves 3 4 3 Expansion tank The expansion tank must be able to store th...

Страница 8: ... state or local code requirements The latter having precedence The electrical supply can be done in two different ways depending on the necessity of supplying or not external accessories such as a pump at 120Vac If the boiler electrical supply is on 208V the position of wire terminal on the transformer connected to 240V will have to be changed to 208V Alternative 1 A 120VAC electrical supply is re...

Страница 9: ...ng boiler terminals Two wire thermostat Terminals R and W Three wire thermostat Terminals C R and W Using 14 gauge wires to connect the circulating pump directly on terminals P1 P2 120vac Multiple pumps zoning applications Components shall be connected in such a way that when a thermostat is generating a heat demand only the corresponding pump will operate To do so you will need relays as illustra...

Страница 10: ...used to supply 24Vac to the zone valves if the corresponding load does not exceed 30VA otherwise an external transformer will be required Voltage at the outlet of the transformer shall never be under 24Vac Diagramme électrique Wiring diagram Raccordement de zone valves Wiring for zoned valves system 1 2 1 2 1 2 Thermostat Zone 1 120 V 24 Vac Zone valve Thermostat Zone 2 Thermostat Zone 3 Zone valv...

Страница 11: ...ne yellow Bleu Bleu G N R Noir blk Blanc wht P1 P2 Pompe pump 15A Sur modèles 7 5 à 9kW On 7 5 to 9kW models L1 ZDV200 DIAMINI1 Figure 7 Wiring diagram 3 9 KW L1 G C1 1 TH1 TH2 Diagramme électrique Wiring diagram MINI BTH 240V 12kW MINI BTH 208V 9kW Légende Legend TH C R HL AR Aquastat Élément chauffant Heating element Contacteur de puissance Power relay Relais Relay Lampe témoin Pilot light Haute...

Страница 12: ...equired for different applications Application Baseboards Cast Iron radiators Warm floor in concrete Warm floorr between joists Temp F 180 F 155 F 110 F 130 F Set the value of the second control Model of 7 5 to 12kW only at approximately 5F below the setting of the first control The indicating lamp s on front of the unit shall come ON as you increase the temperature setting of the control s On ini...

Страница 13: ...f this safety relief valve if a dripping condition occurs 5 1 2 Twice a year Check for the proper operation of the automatic air purger s and eliminate air from the radiators using their manual air purger 5 1 3 Annually It is recommended that a visual inspection be made on the electrical compartments of the boiler to check the seal of the gasket on the element flange and also check for signs of ov...

Страница 14: ...inal Heating elements 3kW ZEL300 240V3KW 4 5kW ZEL300 240V45KW 6kW ZEL300 240V6KW Fuse ZEL250 TDMIDJ15 High limit automatic reset ZEL200 L6C732 Temperature control ZEL200 G111781 Pressure Relief valve ZMC200 SV30PSI1 Indicating lamp ZEL150 240VRED Contactor bobine 24Vac Modèle 3 4 5 7 5 9kW ZEL100 2PC5024 Modèle 12kW ZEL100 4P50A24 Pump Relay ZEL100 24ACSPST Transformer 208 240Vx24Vac ZEL400 20842...

Страница 15: ...sure is not installed or if it is not functioning properly or when it is not connected to a drain to avoid damage to the property E Installation in which liquid circulating in the tank does not remain in closed circuit or installation in which piping is leaking or on systems with polybutylene pipes or other having no oxygen absorption barrier F Installation where the acidity of water is not within...

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