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Controller Operation 

 

 
The controller uses a set of digital LED displays to 
show various temperatures as well as status and 
alarm conditions.  
 

Start 

 

To start the unit press the Start button. If the oil level 
in the reservoir is too low, the display will show 

F I L L 

and the Low Level Alarm Indicator light will turn on. 
The Low Level Alarm Indicator light will remain on 
until the oil level is sufficient for operation. 
 
Oil becomes thick and is hard to pump when it is 
cool. To protect the pump from stress at start-up the 
unit will only start the pump if the temperature in 
the tank is above 68°F. If the unit starts and the oil 
temperature in the tank is below 68°F, the heaters 
will come on; however, the pump will not run. When 
the oil temperature is above 68°F the pump will turn 
on and the heaters will heat the oil until the oil 
temperature reaches 85°F. While in the initial heat-
up mode the display will only show an 

A

 indicating 

that it is in an alarm mode and not in a running 
mode.  
 
Above 85°F, the unit enters a normal operation 
mode. The status display will show a 

1

 and the 

remaining digits will show the tank temperature. The 
heaters and pump remain on until the pump bearing 
reaches 250°F, at which time the controller will turn 
off the heaters and continue to run the pump and 
the unit will enter into normal temperature control 
mode. 
 

Stop 

 

To stop the unit press the Stop button. When the 
unit is stops, the status display and the last digital 
display on the right will display a dot. 
 

 

WARNING: Stopping the unit without cooling the oil in 
the reservoir can lead to potential user injury during 
servicing of the unit. In order to allow the oil in the 
reservoir to cool automatically during shut down, 
depress the Temperature Adjust button and the 
Password ‘C’ button to initiate an automatic cool 
down cycle. The controller will open the cooling valve 
and keep it open until the temperature of the oil in the 
reservoir is below 120°F. To stop the automatic cool 
down cycle at any time depress the Stop button. 

 

Temperature Adjust 

 

The Temperature Adjust button is used to view and 
change the set point temperatures. 
 

Display Set Point Temperature 

To display the Set Point temperature press and 
release the Temperature Adjust button. This will 
show the Set Point temperature in the display. If no 
other buttons are pressed for 5 seconds, the display 
will return to the actual temperature. 
 

Setting Set Point Temperature 

To change the Set Point temperature press the 
Temperature Adjust button and release to display 
the current Set Point temperature and then 
immediately used the Increase or Decrease buttons 
to change the Set Point temperature until the 
desired temperature is displayed. Once the desired 
Set Point temperature displays, release all buttons. 
After 5 seconds, the display will return to the actual 
temperature and the new set point is active. 
 

Increase 

 

Pressing the Increase button increases the value of 
the set point, deviation alarm, and timer settings 
when those adjustment features are active. 
 

 

Содержание Oiltherm RO

Страница 1: ......

Страница 2: ......

Страница 3: ...ying Clock Time 5 Setting Clock Time 5 Displaying Day of the Week 5 Setting Day of the Week 5 Timer On Off 5 Display Status of Timer 5 Turning Timer On Off 5 Setting Start Time 6 Setting Timer Stop Time 6 Setting Timer Days for Automatic Start Stop 6 Deviation Alarm 6 Setting Deviation Alarm Temperature 7 Activating Deviation Alarm 7 Deactivating Deviation Alarm 7 Tank Temperature 7 Password Entry...

Страница 4: ...t Temperature 11 Setting Set Point Temperature 11 Adjusting Vacuum Vacuum Units Only 11 Step 1 Initiate a Vacuum Cool Down Sequence 11 Step 2 Adjust Vacuum Valve 11 Preventive Maintenance 12 Once a Week 12 Once a Month 12 Once a Year 12 General Troubleshooting 13 Drawings Charts 14 Figure 1 Pump Curve 60 Hz 14 Figure 2 Cooling Capacity 15 Figure 3 High Voltage Wiring Diagram 16 Figure 4 Low Voltag...

Страница 5: ...General Mandatory Action Wear Eye Protection Wear Protective Gloves Wear Ear Protection Disconnect Before Carrying Out Maintenance or Repair Connect an Earth Terminal to Ground Only qualified personnel should install start up and service this equipment When working on this equipment observe precautions in this manual as well as tags stickers and labels on the equipment WARNING Any use or misuse of...

Страница 6: ...ntrols or any other major component torn loose from its mounting point Record any signs of concealed damage and file a shipping damage claim immediately with the shipping company Most carriers require concealed damages be reported within 15 days of receipt of the equipment In addition notify our Customer Service Department and they will provide assistance with preparing and filing freight damage c...

Страница 7: ...e percentage of imbalance is then 452 442 x 100 452 2 2 This exceeds the maximum allowable of 2 There is a terminal block for main power connection to the main power source The main power source should be connected to the terminal block through an appropriate disconnect switch There is a separate lug in the main control panel for grounding the unit Check the electrical phase sequence at installati...

Страница 8: ...t is stops the status display and the last digital display on the right will display a dot WARNING Stopping the unit without cooling the oil in the reservoir can lead to potential user injury during servicing of the unit In order to allow the oil in the reservoir to cool automatically during shut down depress the Temperature Adjust button and the Password C button to initiate an automatic cool dow...

Страница 9: ...new time is set Displaying Day of the Week Press and release the Date Time button twice to display the internal clock timer day of the week The day of the week will display for 5 seconds If no other buttons are pressed for 5 seconds the display will return to the actual temperature Setting Day of the Week The day of the week is used for programming automatic start and stop times If the power to th...

Страница 10: ...f the display indicate the activation status of that day If there is a decimal in the first and third digits for the day automatic start stop is scheduled If there is there is a decimal in the second and third digits for the day automatic start stop is not scheduled To change the day of the week use the Increase and Decrease buttons Once the desired day is displayed use the On button to toggle the...

Страница 11: ...he Tank Temperature button shows the current tank temperature in the display Password Entry Pressing the Password Entry buttons will allow for secured access to the control program and will prevent unauthorized personnel from making changes The correct four letter password will be required to adjust temperatures or timer functions The password remains in memory even if the power is disconnected En...

Страница 12: ...ion will cool the unit to 122 F before stopping the pump To activate this function press the Temperature Adjust button release and then press the C button When activated the tank temperature displays with a C in front of it indicating the automatic cooling sequence is active This sequence will stop at any time if the Stop button is pressed Controller Control Fault Logic Alarm Condition Indication ...

Страница 13: ...cing will cause damage to components Check the phasing prior to applying power The proper sequence is ABC If the phasing is incorrect open the main power disconnect and switch two line leads on the main power terminal blocks or the unit mounted disconnect All electrical components are in phase at the factory Do not interchange any load leads that are from the unit contactors or the motor terminals...

Страница 14: ...haracteristics and quality limitations Table 1 Fill Water Chemistry Requirements Water Characteristic Quality Limitation Alkalinity HCO3 70 300 ppm Aluminum Al Less than 0 2 ppm Ammonium NH3 Less than 2 ppm Chlorides Cl Less than 300 ppm Electrical Conductivity 10 500µS cm Free aggressive Carbon Dioxide CO2 Less than 5 ppm Free Chlorine Cl2 Less than 1 PPM HCO3 SO4 2 Greater than 1 0 Hydrogen Sulf...

Страница 15: ... Enter Set Point Temperature To display the Set Point temperature press and release the Temperature Adjust button This will show the Set Point temperature in the display If no other buttons are pressed for 5 seconds the display will return to the actual temperature Setting Set Point Temperature To change the Set Point temperature press the Temperature Adjust button and release to display the curre...

Страница 16: ...the main power shut off check the condition of electrical connections at all contactors starters and controls Check for loose or frayed wires 5 Check the incoming voltage to make sure it is within 10 of the design voltage for the temperature control unit 6 Check the amp draws to each leg of the pump and heaters to confirm that they are drawing the proper current 7 Check the heat exchanger inlet st...

Страница 17: ...eads Process oil lines clogged Clean lines The unit does not heat Contactor defective Replace contactor Control board defective Replace control board Heating element defective Replace heating element Safety fuse defective Replace safety fuse Temperature sensor short or disconnected Replace or connect sensor The unit does not cool Cooling solenoid valve defective Replace solenoid valve Cooling heat...

Страница 18: ...14 Drawings Charts Figure 1 Pump Curve 60 Hz ...

Страница 19: ...15 Figure 2 Cooling Capacity ...

Страница 20: ...16 Figure 3 High Voltage Wiring Diagram ...

Страница 21: ...17 Figure 4 Low Voltage Wiring Diagram ...

Страница 22: ...18 Figure 5 Control Board Details ...

Страница 23: ...19 Figure 6 Heating Element Details ...

Страница 24: ... process 3 Cooling water in 4 Cooling water out 5 Pump 6 Tank 7 Level switch 8 Temperature sensor 9 Microprocessor control 10 Heat exchanger 11 Heating element 12 Overflow 13 Expansion tank 14 Solenoid valve for cooling 15 Connection remote sensor optional 16 Fill 17 Check valve ...

Страница 25: ... 8 Temperature sensor 9 Microprocessor control 10 Heat exchanger 11 Heating element 12 Overflow 13 Expansion tank 14 Solenoid valve for cooling 15 Connection remote sensor optional 16 Fill 17 Check valve 18 Negative pressure adjustment valve negative pressure units only 19 Negative pressure venture negative pressure units only 20 Drain negative pressure units only ...

Страница 26: ...Notes ...

Страница 27: ......

Страница 28: ...t Sales Customer Service Parts Department 847 966 2260 info thermalcare com 847 966 2260 847 966 9358 fax 847 966 2636 847 966 8560 847 966 9358 fax www thermalcare com info thermalcare com service thermalcare com tcparts thermalcare com RO IOM 00 ...

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