THERMAL ARC 161STL, 201TS
SAFETY INSTRUCTIONS AND WARNINGS
Safety Instructions and Warnings
1-2
Manual 0-5148
WARNING
FUMES AND GASES can be hazardous to your health.
Welding produces fumes and gases. Breathing these
fumes and gases can be hazardous to your health.
1. Keep your head out of the fumes. Do not breathe the fumes.
2. If inside, ventilate the area and/or use exhaust at the arc to remove
welding fumes and gases.
3. If ventilation is poor, use an approved air-supplied respirator.
4. Read the Material Safety Data Sheets (MSDSs) and the man-
ufacturer’s instruction for metals, consumables, coatings, and
cleaners.
5. Work in a confined space only if it is well ventilated, or while wear-
ing an air-supplied respirator. Shielding gases used for welding
can displace air causing injury or death. Be sure the breathing air
is safe.
6. Do not weld in locations near degreasing, cleaning, or spraying
operations. The heat and rays of the arc can react with vapors to
form highly toxic and irritating gases.
7. Do not weld on coated metals, such as galvanized, lead, or cad-
mium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and if necessary, while wearing
an air-supplied respirator. The coatings and any metals containing
these elements can give off toxic fumes if welded.
WARNING
WELDING can cause fire or explosion.
Sparks and spatter fly off from the welding arc. The flying
sparks and hot metal, weld spatter, hot workpiece, and
hot equipment can cause fires and burns. Accidental
contact of electrode or welding wire to metal objects
can cause sparks, overheating, or fire.
1. Protect yourself and others from flying sparks and hot metal.
2. Do not weld where flying sparks can strike flammable material.
3. Remove all flammables within 35 ft (10.7 m) of the welding arc.
If this is not possible, tightly cover them with approved covers.
4. Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.
5. Watch for fire, and keep a fire extinguisher nearby.
6. Be aware that welding on a ceiling, floor, bulkhead, or partition
can cause fire on the hidden side.
7. Do not weld on closed containers such as tanks or drums.
8. Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.
9. Do not use welder to thaw frozen pipes.
10. Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.
Eye protection filter shade selector for welding or cutting
(goggles or helmet), from AWS A6.2-73.
Welding or Cutting
Operation
Electrode Size
Metal Thickness
or Welding Current
Filter
Shade
No.
Welding or Cutting
Operation
Electrode Size
Metal Thickness
or Welding Current
Filter
Shade
No.
Torch soldering
2
Gas metal-arc
welding (MIG
)
Torch brazing
3 or 4
Non-ferrous base metal
All
11
Oxygen Cutting
Non-ferrous base metal
All
12
Light
Under 1 in., 25 mm
3 or 4
Gas tungsten arc welding
All
12
Medium
1 to 6 in., 25-150 mm
4 or 5
(TIG)
All
12
Heavy
Over 6 in., 150 mm
5 or 6
Atomic hydrogen welding
All
12
Gas welding
Carbon arc welding
All
12
Light
Under 1/8 in., 3 mm
4 or 5
Plasma arc welding
Medium
1/8 to 1/2 in., 3-12 mm
5 or 6
Carbon arc air gouging
Heavy
Over 1/2 in., 12 mm
6 or 8
Light
12
Shielded metal-arc
welding
(stick) electrodes
Under 5/32 in., 4 mm
10
Heavy
14
5/32 to 1/4 in.,
4 to 6.4 mm
12
Plasma arc cutting
Over 1/4 in., 6.4 mm
14
Light
Under 300 Amp
9
Medium
300 to 400 Amp
12
Heavy
Over 400 Amp
14
Содержание 161 STL
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Страница 16: ...THERMAL ARC 161STL 201ts INTRODUCTION Introduction 2 2 Manual 0 5148 Notes...
Страница 28: ...THERMAL ARC 161STL 201ts SAFETY AND INSTALLATION Safety and Installation 3 12 Manual 0 5148 Notes...
Страница 42: ...THERMAL ARC 161Stl 201ts THEORY OF OPERATION Theory of Operation 5 2 Manual 0 5148 Notes...
Страница 56: ...THERMAL ARC 161Stl 201TS troubleshooting Troubleshooting 6 14 Manual 0 5148 6 11 161STL Connector Diagram...
Страница 72: ...THERMAL ARC 161Stl 201ts disassembly procedure Disassembly Procedure 7 14 Manual 0 5148 Notes...
Страница 75: ...ASSEMBLY PROCEDURE THERMAL ARC 161stl 201TS Manual 0 5148 8 3 Assembly Procedures 6 7 Art A 10183 8 Art A 09883...
Страница 81: ...ASSEMBLY PROCEDURE THERMAL ARC 161stl 201TS Manual 0 5148 8 9 Assembly Procedures 11 Art A 10190...
Страница 83: ...ASSEMBLY PROCEDURE THERMAL ARC 161stl 201TS Manual 0 5148 8 11 Assembly Procedures 2 Art A 10192...
Страница 84: ...THERMAL ARC 161Stl 201ts ASSEMBLY PROCEDURES Assembly Procedures 8 12 Manual 0 5148 Notes...
Страница 90: ...THERMAL ARC 161Stl 201TS replacement parts Replacement Parts 9 6 Manual 0 5148 Notes...
Страница 92: ...THERMAL ARC 161Stl 201TS accessories Accessories 10 2 Manual 0 5148 Notes...
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