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R410A 60Hz Universal Outdoor Series Technical Manual                                         Outdoor Unit

16 SEER TOP-DISCHARGE UNIT 

STANDARD TECHNICAL MANUAL

1

TGM Air Conditioners

Содержание T16CROVT36AS

Страница 1: ...R410A 60Hz Universal Outdoor Series Technical Manual Outdoor Unit 16 SEER TOP DISCHARGE UNIT STANDARD TECHNICAL MANUAL 1 TGM Air Conditioners ...

Страница 2: ...sions 10 3 Service Space 11 4 Wiring Diagrams 12 5 Electric Characteristics 14 6 Operation Limits 14 7 Sound Levels 15 8 Exploded View 16 9 Troubleshooting 17 Part 3 Indoor units 27 1 Round way cassette 28 2 Floor Ceiling 39 Part 4 Installation 53 1 Precaution on Installation 54 2 Vacuum Dry and Leakage Checking 55 3 Additional Refrigerant Charge 57 4 Insulation Work 58 5 Test Operation 60 2 TGM A...

Страница 3: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Part 1 General Information 2 Model Names of Indoor Outdoor Units 4 3 External Appearance 5 4 Features 6 3 TGM Air Conditioners ...

Страница 4: ...me Dimension W H D mm Power supply SEER 16 Cooling Only T16CU16VT36S 1250 675 235 208 230V 1Ph 60Hz T16CU16VT60S 1670 750 235 208 230V 1Ph 60Hz 1 2 Outdoor Units Model name Dimension W H D mm Power supply 24V control T16CROVT36AS 740 633 740 208 230V 1Ph 60Hz T16CROVT60AS 740 835 740 208 230V 1Ph 60Hz 4 TGM Air Conditioners ...

Страница 5: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2 External Appearance 2 1 Indoor unit Cassette Floor ceiling 2 2 Outdoor unit Top discharge 5 TGM Air Conditioners ...

Страница 6: ...n be matched with cassette floor ceiling and air handler units 3 4 Coils constructed with enhanced aluminum fins golden fins blue dins are avaliable 3 5 Integrated circuit with refrigerant cooling design 3 6 24V control time delay relay fan relay and transformer included 3 7 R410A environment friendly refrigerant 3 8 Flexible installation ceiling suspended and floor standing 3 9 New panel for cass...

Страница 7: ... Technical Manual Part 2 Outdoor Unit 1 Specification 8 2 Dimensions 10 3 Service Space 11 4 Wiring Diagrams 12 5 Electric Characteristics 14 6 Operation Limits 14 7 Sound Levels 15 8 Exploded View 16 9 Troubleshooting 17 7 TGM Air Conditioners ...

Страница 8: ...Compressor Brand GMCC Mitsubishi Model ATM240D57UFT MNB40FEQMC Type Twin rotary Twin rotary Capacity W h 7190 12900 Input W 1935 3960 Rated current RLA A 8 85 14 8 Refrigerant oil ml 670 1100 Outdoor fan motor Brand Lvzhi SINJUN Model YDK 110 8P2 YDK 230 6P2 Output W 110 00 230 00 Running current A 0 9 Capacitor μF 6μF 450V 12μF 450V Speed r min 850 1100 Outdoor air flow m3 h 4500 6000 Outdoor noi...

Страница 9: ...mber of rows 3 4 Tube pitch a x row pitch b mm 25 21 65 22 19 05 Fin spacing mm 1 7 1 4 Fin type Hydrophilic Hydrophilic Tube outside dia and type mm 9 52 7 94 Inner grooved Inner grooved Coil length x height x width mm 982 250 65 1360 252 70 Number of circuits 5 4 Indoor air flow High speed m3 h 1800 2000 Indoor noise level dB A 64 65 Indoor unit Dimension W H D mm 1250 675 235 1670 675 235 Packi...

Страница 10: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 10 TGM Air Conditioners ...

Страница 11: ...bject tochange without notice Certified dimensions will be provided upon request Model Dimensions mm Refrigerant Connection pipe Size mm A B C Liquid φ Vapor φ LF RF 36K 633 740 740 9 52 12 7 19 05 60K 835 740 740 9 52 12 7 19 05 NOTE LF means cooling only model RF means heat pump model 11 TGM Air Conditioners ...

Страница 12: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 3 Service Space 12 TGM Air Conditioners ...

Страница 13: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 4 Wiring Diagrams 13 TGM Air Conditioners ...

Страница 14: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 14 TGM Air Conditioners ...

Страница 15: ...eristics Model Outdoor Unit Hz Voltage Min Max Outdoor motor output kw COT 36CNVR1 1 6 60 208 230V 198V 242V 0 21 COT 60CNVR1 1 6 60 208 230V 198V 242V 0 36 6 Operation Limits Operation mode Outdoor temperature Room temperature Cooling operation 18 47 16 32 15 TGM Air Conditioners ...

Страница 16: ...utdoor Series Technical Manual 7 Sound Levels Model Noise level dB A COT 36CNVR1 16 57 COT 60CNVR1 16 60 Note Sound level is measured at a point 1 m in front of the unit at a height of Unit body height 1 2 m 16 TGM Air Conditioners ...

Страница 17: ... 1 13 2 Outdoor display board 1 8 Compressor 1 13 3 Outdoor integrated E board 1 9 Chassis assy 1 13 4 Reactor 1 10 Bottom side panel 1 13 5 Inserted fan motor capacitor 1 11 Refrigerant flow tubes assy 1 13 6 E parts installation board welded assy 1 11 1 High pressure valve welded assy 1 13 7 Main control board installation base 1 11 1 1 High pressure valve connecting pipe 1 13 8 Communication bo...

Страница 18: ...ror 20 times P8 within 120 mins H5 Low pressure error 20 times P2 within 100 mins H6 Discharge temperature abnormal error 20 times P4 within 100 mins H7 Wet operation error 20 times P12 within 200 mins H8 T3 condenser sensor disconnect error 20 times E14 within 100 mins H12 Discharge temp sensor disconnect error 20 times E14 within 180 mins P1 High pressure protection P2 Low pressure protection P3...

Страница 19: ...ge LC Frequency limitation by condenser temp LD Frequency limitation by discharge temp LE Frequency limitation by IPM modular high temp LF Frequency limitation by current 1 E4 E5 E6 T4 T5 T3 temperature sensors error 2 E10 EEPROM failure 3 E9 AC under voltage protection 19 TGM Air Conditioners ...

Страница 20: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 4 E12 IPM modular sensor error 20 TGM Air Conditioners ...

Страница 21: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 5 E13 HLP Pressure sensor error 6 E14 H8 H12 T3 or T5 sensor disconnect error 21 TGM Air Conditioners ...

Страница 22: ...0A 60Hz 16 SEER Universal Outdoor Series Technical Manual 7 E15 High pressure switch error 8 H0 Communication error of main chip and IPM chip 9 P1 H2 High pressure switch protection 22 TGM Air Conditioners ...

Страница 23: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 10 P2 H5 Low pressure switch protection 23 TGM Air Conditioners ...

Страница 24: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 11 P3 Inverter over current protection 12 P4 H6 T5 Discharge temperature abnormal error 24 TGM Air Conditioners ...

Страница 25: ...410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 13 P5 H1 T3 condenser sensor high temp protection 14 P6 IPM module protection 15 P8 H4 IPM high temperature protection 25 TGM Air Conditioners ...

Страница 26: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 16 P9 DC fan motor error 17 P12 H7 Wet operation error 18 P14 High compression ratio protection 26 TGM Air Conditioners ...

Страница 27: ...Hz 16 SEER Universal Outdoor Series Technical Manual 19 P15 Low compression ratio protection 20 L1 L2 DC cable bus low high voltage protection 21 L4 L8 IPM module subdivision protection 27 TGM Air Conditioners ...

Страница 28: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Part 3 Indoor units 1 Round way cassette 28 2 Floor ceiling 39 28 TGM Air Conditioners ...

Страница 29: ...e suit for different requirements it s mostly used for office shopping center restaurant meeting room and etc 18kBtu h 55kBtu h standard type 950mm 950mm 3 Ultra thin body design the min height is only 230mm saving installation space 4 Round way air flow cool air can reach each corner of the room providing comfortable environment 5 3 fan speed meet for different requirement 6 New streamlined fan d...

Страница 30: ...installation space saving interior space 8 Easy and convenient installation and maintenance washable filter design 9 Built in water pump water head up to 1200mm 10 Integrated E control box The E box is safely covered by metal plate for better fire resistance 30 TGM Air Conditioners ...

Страница 31: ... of rows 2 3 Tube pitch a xrow pitch b mm 21 13 4 21 13 4 Fin spacing mm 1 45 1 6 Fin type Hydrophilic Hydrophilic Tube outside dia and type mm Ф7 Ф7 Inner grooved Inner grooved Coil lengthxheightxwidth mm 2000 252 26 74 2000 252 40 1 Number of circuits 12 6 Indoor air flow High speed m3 h 1700 1900 Indoor noise level dB A 64 65 Indoor unit Dimension W H D Body mm 840 285 840 840 285 840 Panel mm ...

Страница 32: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Drainage pipe mm DN25 DN25 Standard controller Remote control Operation temp C 16 32 16 32 32 TGM Air Conditioners ...

Страница 33: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1 3 Dimension CCA V36CNR1 Q305 CCA V60CNR1 Q305 33 TGM Air Conditioners ...

Страница 34: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1 4 Service space The indoor unit should be installed in a location that meets the following requirements 34 TGM Air Conditioners ...

Страница 35: ...ure can endure the weight of the indoor unit 3 The outlet and the inlet are not impeded and the influence of external air is the least 4 The air flow can reach throughout the room 5 The connecting pipe and drainpipe could be extracted out easily 6 There is no direct radiation from heaters 1 5 Wiring diagram CCA V36CNR1 Q305 CCA V60CNR1 Q305 35 TGM Air Conditioners ...

Страница 36: ...al Outdoor Series Technical Manual 1 6 Electric Characteristics Model Indoor Units Indoor Fan Motor Hz Voltage Min Max W CCA V36CNR1 Q305 60 208 230V 198V 242V 80 CCA V60CNR1 Q305 60 208 230V 198V 242V 80 36 TGM Air Conditioners ...

Страница 37: ...lating pipe 1 5 3 Insulating pipe 1 5 4 Evaporator welding assy 1 5 4 1 Instalation tube for probe 2 5 4 2 Evaporator 1 5 4 3 Collecting capillary assy for evaporator 1 5 4 4 Splitter capillary assembly 1 6 Upper foam components 1 7 Water pump components 1 7 1 Water pump bracket 1 7 2 Water pump 1 7 3 Underlay for water pump support 3 7 4 Water switch 1 8 Wind wheel clasp 1 9 Centrifugal fan 1 10 ...

Страница 38: ...y separately 1 9 Field Wiring Outdoor unit can use remote controller wired controller and 24V thermostat controller The wiring diagram is like below pay attention to select the SW1 1 10 Troubleshooting 1 10 1 Malfunction analysis When air conditioner goes wrong before you contact the servicing department please read the following contents it will help you save much more time and energy Problems Ph...

Страница 39: ...ng Be in 3 minutes protection of compressor Wait or call your dealer for service After starting up the air conditioner will stop working in a short time Air inlet or outlet of the indoor or outdoor unit are blocked Eliminate all dirties and make air smooth The air filter is dirt Clean the filter Air flow is normal but the air blew out is not cool or warm Remote controller indicates that the air co...

Страница 40: ...25 if not replace it if resistance normally change the indoor main board E3 Indoor evaporator pipe temperature sensor T2 failure Solution 1 Check the T2 sensor connection loosen or not inset it firmly if not solve go to next step 2 Take out the sensor measure the resistance of the sensor it is about 5KΩ at 25 if not replace it if resistance normally change the indoor main board E5 Outdoor unit fai...

Страница 41: ...otection Alarm of condensing water overflow Solution 1 If the unit does not have water drainage pump a Check the water level switch short connect or not if not short connect it if it still not solves change the main board 2 If the unit has water drainage pump a Check the water level switch if it is connected well inset it firmly then check the switch is blocked or not if it is blocked replace it o...

Страница 42: ... 2 1 Features 2 1 1 Flexible installation ceiling suspended and floor standing 2 1 2 Adopting centrifugal fans higher ESP and longer air flow distance 2 1 3 Two way auto swing function built in two louver motor vertical and horizontal air flow adjustment 42 TGM Air Conditioners ...

Страница 43: ... 1 6 Water pump optional pumping head is up to 1200mm 2 1 7 Adopting waterproof plastic film on water collector avoiding water leakage 2 1 8 Self diagnostic function and multi protection Auto restart function 2 1 9 Standard for wireless controller option for wired controller Standard Optional 43 TGM Air Conditioners ...

Страница 44: ...5 Speed Hi Me Lo r min 1330 1230 1130 1560 1430 1300 Indoor air flow m3 h 1800 2000 Indoor noise level Hi Me Lo dB A 59 5 58 55 5 62 60 58 Indoor dimension Unit WxHxD mm 1300 670 235 1670 670 235 Packing WxHxD mm 1380 765 325 1750 765 325 Indoor weight Net Gross kg 33 38 43 49 Design pressure MPa 4 5 4 5 Drainage water pipe diameter mm φ25 φ25 Refrigerant piping Liquid side Gas side mm inch Φ9 52 ...

Страница 45: ...Hz 16 SEER Universal Outdoor Series Technical Manual 2 3 Dimensions Model kBtu h A mm B mm C mm D mm E mm F mm 36 1250 675 235 1185 440 188 60 1670 675 235 1553 440 188 2 4 Service Space 45 TGM Air Conditioners ...

Страница 46: ...enance The ceiling is horizontal and its structure can endure the weight of the indoor unit The outlet and the inlet are not impeded and the influence of external air is the least The air flow can reach throughout the room The connecting pipe and drainpipe could be extracted out easily 46 TGM Air Conditioners ...

Страница 47: ...Manual 2 5 Wiring Diagrams CUA V36CNR1 LDBB CUA V60CNR1 LDBC 2 6 Electric Characteristics Model Indoor Units Indoor Fan Motor Hz Voltage Min Max kW CUA V36CNR1 LDBB 60 208 230V 198 254 0 18 CUA V60CNR1 LDBC 60 208 230V 198 254 0 17 47 TGM Air Conditioners ...

Страница 48: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2 7 Exploded View 2 7 1 CUA V36CNR1 LDBB 48 TGM Air Conditioners ...

Страница 49: ...r grille assembly 2 10 1 Indoor PCB board 1 20 1 Return air grille 2 10 2 E part box 1 20 2 Filter 2 10 3 Temperature sensor 1 20 3 Grille buckle 4 10 4 Terminal 1 20 4 Grille screw cover 6 10 5 Short cut wire 1 21 Top cover assembly 1 10 6 PC board isolation column 1 22 Water tray assembly 1 10 7 Transformer 1 22 1 Water tray foam 1 10 8 Fan motor capacitor 1 22 2 Horizontal swing leaf mount 1 1 ...

Страница 50: ...vaporator Pre welding assembly 1 27 Motor support assembly 1 18 1 1 Evaporator assembly 1 28 Lower volute 3 18 1 2 Evaporator output tube assembly 1 29 Middle beam welding assembly 1 18 1 3 Evaporator input tube assembly 1 30 Chassis assembly 1 50 TGM Air Conditioners ...

Страница 51: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2 7 2 CUA V60CNR1 LDBC 51 TGM Air Conditioners ...

Страница 52: ...y 1 8 3 Terminal 1 17 2 Show mask 1 8 4 Transformer 1 17 3 Display board mounting box 1 8 5 Blade fan capacitor 2 18 Back style assembly 2 9 Electric box cover 1 18 1 Back style 2 10 Chassis assembly 1 18 2 Filter 2 11 Support bar 1 18 3 Grille buckle 6 12 Pipe plate 1 18 4 Grille screw cover 6 13 Indoor fan motor 2 19 Top cover assy 1 14 Upper volute 4 20 Wind guide bracket 2 15 Evaporator assy 1...

Страница 53: ...R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2 9 Field Wiring 53 TGM Air Conditioners ...

Страница 54: ...es happen do not worry for them being not faults Pull out power plug immediately and inform to your distributor in the following situations 1 Fuse or breaker often breaks off 2 Power wires are excessively hot 3 Covering of power wires is broken 4 Switch works well 5 Abnormal noise is heard during operation 54 TGM Air Conditioners ...

Страница 55: ...oner may give off odours for the unit can absorb the smell of rooms furniture cigarettes makeup etc and then emit it again 2 A continuous low hissing sound is heard when the system is in operation This is the sound of refrigerant gas flowing through both indoor and outdoor units 3 When starting up or stopping the air conditioner you can hear cracking sound from the air conditioner t his sound is p...

Страница 56: ...otor E9 Indoor unit and wire controller communication failure Solution 1 Check the connection between wired controller and main board is loosen or not inset it firmly 2 Connect with a new wired controller if not solve change with a new communication cable 3 If all above steps done it still not solves change the indoor main board or transformer F6 Outdoor condenser pipe temperature sensor T3 failur...

Страница 57: ...rsal Outdoor Series Technical Manual Part 4 Installation 1 Precaution on Installation 54 2 Vacuum Dry and Leakage Checking 55 3 Additional Refrigerant Charge 57 4 Insulation Work 58 5 Test Operation 60 57 TGM Air Conditioners ...

Страница 58: ...ts have been loosened for a long time dusts and other impurities may enter the pipe system and may cause malfunction later So please expel the air out of the pipe with refrigerant before connection c Expel the air after connecting the refrigerant pipe with the indoor unit and the outdoor unit Then fasten the nuts at the repair points 1 2 Locate The Pipe a Drill a hole in the wall suitable just for...

Страница 59: ...environment common vacuum dry special vacuum dry Common vacuum dry procedure Vacuum dry for the first time connect the all purpose detector to the inlet of liquid pipe and gas pipe and run the vacuum pump more than two hours the vacuum pump should be below 755mmHg If the pump can t achieve below 755mmHg after pumping 2 hours moisture or leakage point will still exist in the pipe At this time it sh...

Страница 60: ...ond time Fill nitrogen to 0 5Kgf cm2 Because nitrogen is for drying gas it has vacuum drying effect during vacuum destroy But if the moisture is too much this method can t dry thoroughly So please pay more attention to prevent water entering and forming condensation water Vacuum dry for the second time 1h pumping Determinant Pass if achieving below 755mmHg If 755mmHg can t be achieved in 2h repeat...

Страница 61: ...ons and accidents so always ensure that the appropriate refrigerant is charged Refrigerant containers shall be opened slowly Always use protective gloves and protect your eyes when charging refrigerant The outdoor unit is factory charged with refrigerant Calculate the added refrigerant according to the diameter and the length of the liquid side pipe of the outdoor unit indoor unit R g D mm L m φ6 ...

Страница 62: ...1 2 Thickness choice for insulation material Insulation material thickness is as follows Pipe diameter mm Adiabatic material thickness Refrigerant pipe Φ6 4 Φ25 4 10mm Φ28 6 Φ38 1 15mm Drainage pipe Inner diameterΦ20 Φ32 6mm 4 2 Refrigerant pipe insulation 4 2 1 Work Procedure Before laying the pipes the non jointing parts and non connection parts should be heat insulated When the gas proof test i...

Страница 63: ...of the pipes Make sure there s no clearance in the joining part of the accessorial insulation material and local preparative insulation material 4 3 Drainage pipe insulation The connection part should be insulated or else water will be condensing at the non insulation part 4 4 Note 5 4 1 The jointing area expanding area and the flange area should be heat insulated after passing the pressure test 4...

Страница 64: ...conditioner is pre heated by turning on the power 3 According to the user s requirement install the remote controller when the remote controller s signal can reach the indoor unit smoothly 4 Test operation Set the air conditioner under the mode of COOLING with the remote controller and check the following points Indoor unit Whether the switch on the remote controller works well Whether the buttons...

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