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Scope of validity:

This document applies to the following storage systems from TESVOLT GmbH:

TS system in connection with Sunny Island (48V)

Target groups: :

This document is intended exclusively for qualiﬁed technical specialists. The instructions and actions speciﬁed in this
document may only be carried out by appropriately qualiﬁed personnel.

The following battery inverters may be used:

Manufacturer

SMA Solar Technology AG

Useful Installation and planning information is available at the SMA website (www.sma.de). We recommend the following
documents.

Installation – Quick start – SMA FLEXIBLE STORAGE SYSTEM – Energy consumption optimisation

Installation – Quick start – SMA FLEXIBLE STORAGE SYSTEM – backup power supply function

Planning guideline – SMA FLEXIBLE STORAGE SYSTEM with backup power supply function

SMA, SUNNY ISLAND and SUNNYPORTAL are registered trademarks of SMA Solar Technology AG in many countries.

1 About this document

WARNING!

This document applies to storage systems from the TESVOLT company. It provides installation support for authorised
and qualiﬁed personnel.
It does not replace the complete instructions of the manufacturer SMA, and these must still be observed.

Type

Sunny Island 3.0M

SMA Solar Technology AG

Sunny Island 4.4M

SMA Solar Technology AG

Sunny Island 6.0H

SMA Solar Technology AG

Sunny Island 8.0H

www.tesvolt.com

3

Explanation of used symbols:

E.IA. .ENG-

TS

A.6

General warning

signs

Warning

electrical

tension

Warning

corrosive

substances

Warning

about striking

tension

General

information signs

See operating

instructions

IEC 60417-5036/5416

Caution: Risk of electric

shock, auto-scheduled

discharge of energy

storage system.

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Содержание TS Series

Страница 1: ...Installation instructions TS series ...

Страница 2: ......

Страница 3: ...Installation instructions TESVOLT TS series incl connection of the TS Series to SMA products www tesvolt com 1 TS25 TS40 TS50 E IA ENG TS A 6 ...

Страница 4: ...kup power function System with backup power supply Battery storage Installation diagram TESVOLT TS APU Unit connections Installation steps Commissioning Decommissioning Storage system expansion Power expansion by SMA battery inverter Energy expansion by TESVOLT storage system Remote monitoring via Sunny Portal Menu structure of Batterie Monitoring BatMon Battery system error and warning messages M...

Страница 5: ...ction Planningguideline SMAFLEXIBLESTORAGESYSTEMwithbackuppowersupplyfunction SMA SUNNY ISLAND and SUNNYPORTAL are registered trademarks of SMA Solar Technology AG in many countries 1 About this document WARNING ThisdocumentappliestostoragesystemsfromtheTESVOLTcompany Itprovidesinstallationsupportforauthorised andqualiﬁedpersonnel ItdoesnotreplacethecompleteinstructionsofthemanufacturerSMA andthes...

Страница 6: ...eries Knowledgeof andadherencetothisdocumentandtheassociatedproductdocumentation includingallsafetyinstructions ParticipationinTESVOLTcertiﬁcationtrainings 2 2 Safety information www tesvolt com 2 Safety WARNING Lethalelectricshockfromdamagedcomponentsorpoleshort circuits Bridgingthebatterypolescausesashort circuitresultinginalargeﬂowofelectricalcurrent Thisshort circuitmustbe avoidedatallcosts Us...

Страница 7: ...olt com 3 Needed tools 5 Needed Tools Description Battery 13 mm attachment for the battery poles and APU connections Torque wrench For ﬁxing the battery modules and APU in the battery cabinet Cross head screwdriver Optional For removing the cover of the battery rack 8 mm hex key Optional For moving the cable entry on the cover of the battery rack TX 25 Torx screwdriver Optional For removing the si...

Страница 8: ...otheinstallationroommustbemadeto ensurehazard freeoperationofthestoragesystem In regions subject to ﬂooding care must be taken to ensure that the battery cabinet is installed in a suitably elevated location thatcannotbereachedbyﬂoodwater The battery cabinet must not be exposed to direct sunlight It should also not be placed in the direct vicinity of heat sources suchasanovenoraﬁreplace Thestorages...

Страница 9: ...7 www tesvolt com 7 Technical data sheet E IA ENG TS A 6 OFF GRID OR ON GRID ...

Страница 10: ...onsible for energy management e g by controlling outlets Energy Meter Loadmeterfordeterminingconsumptionorfeed in integratedintheHomeManager2 0 Router Connects the individual network participants Grid disconnection Disconnects the storage system from the public grid when the emergency power function is activated in order to prevent energy from being fed back into the grid Phase coupling In single ...

Страница 11: ...Figure 2 Wiring of SMAFlexible Storage System for TN and TT systems with 1 Sunny Island 8 1 1 System without backup power function System with 1 Sunny Island 9 www tesvolt com E IA ENG TS A 6 ...

Страница 12: ...Sunny Island connection 10 www tesvolt com E IA ENG TS A 6 ...

Страница 13: ...tteries require connection of a battery temperature sensor The battery temperature sensor must be mounted in the middle of the battery array in the upper third of the battery cell F Sunny Remote Control data cable Connection Display G Speedwire network cable Connection ComETH The Speedwire data module SWDMSI NR 10 must be installed in the Sunny Island in order to connect the router switch see Inst...

Страница 14: ...ands Figure 3 SMA Flexible Storage System for TN and TT systems with 3 Sunny Islands 12 www tesvolt com SMA SUNNY ISLAND and SUNNYPORTAL are registered trademarks of SMA Solar Technology AG in many countries E IA ENG TS A 6 ...

Страница 15: ...r cable is less than 10 mm The conductor cross section must be at least the same as the conductor cross section of the AC power cable Battery connection Conductor cross section 50 mm 120 mm Cable diameter 14 mm 25 mm Tightening torque 12 Nm cabel DC cabel DC E C D Battery temperature sensor measuring cable Connection BatTmp Only Lead acid batteries require connection of a battery temperature senso...

Страница 16: ...ata module SWDMSI NR 10 H Data cable to Lithium Ion battery ComSync In connection Connection for the Lithium Ion Battery Management System The communication bus must be connected to the Lithium Ion battery If Lithium Ion batteries are not used plug the termination resistor into the ComSync In connection 14 www tesvolt com I Data cable for internal communication within the Cluster ComSync Out conne...

Страница 17: ...r own switching unit or obtain a pre wired unit from TESVOLT 15 www tesvolt com Position A Description Note Description AC power cable Connection AC2 Gen Grid Terminals L NTT and PE connection to the public mains grid via a 3 core cable Connect Slave 1 to external conductor L2 Slave 2 to external conductor L3 Conductor cross section 6 mm 16 mm B Protective earthing conductor Connection AC1 Loads S...

Страница 18: ...d in a single phase backup power supply system because the backuppowersupplydoesnotimplementphaseshifting True3 phasepowerisprovidedinasystemwith3SunnyIslandssothat3 phasePVinverterscanalsogenerateenergy underbackuppower INFORMATION ConnectingconsumersandthePVsystem The switching unit is not a distribution system for the consumers or the PV system You must install all necessary additionalprotectiv...

Страница 19: ...y system Figure 4 Circuit diagram of a single phase switching unit with all pole disconnection 17 www tesvolt com SMA SUNNY ISLAND and SUNNYPORTAL are registered trademarks of SMA Solar Technology AG in many countries E IA ENG TS A 6 ...

Страница 20: ...Interconnection overview Connection of the single phase switching unit with all terminal disconnection e g for Germany 18 www tesvolt com SMA SUNNY ISLAND and SUNNYPORTAL are registered trademarks of SMA Solar Technology AG in many countries E IA ENG TS A 6 ...

Страница 21: ...and Connection AC1 Loads SunnyBoys Terminals L and N switching device Connection X5 Terminals L and N conductor cross section 2 5 mm 16 mm Sunny Island Connection AC2 Gen Grid Terminals L NTT and PE switching device Connection X3 Terminals L1 N and PE conductor cross section 10 mm 16 mm C Measuring cable for voltage measurement Sunny Island Connection ExtVtg Terminals L and N switching device Conn...

Страница 22: ...e breaker This prevents interference in the transmission of signals Conductor cross section 0 2 mm 2 5 mm Connect the DigIn and BatVtgOut connections within the Sunny Island inverter Sunny Island Connection BatTmp Only Lead acid batteries require connection of a battery temperature sensor The battery temperature sensor must be mounted in the middle of the battery array in the upper third of the ba...

Страница 23: ...ystem Figure 6 Circuit diagram of the 3 phase switching unit with all terminal disconnection 21 www tesvolt com SMA SUNNY ISLAND and SUNNYPORTAL are registered trademarks of SMA Solar Technology AG in many countries E IA ENG TS A 6 ...

Страница 24: ... 7 Interconnection overview Connection of the 3 phase switching unit with all terminal disconnection e g for Germany 22 www tesvolt com SMA SUNNY ISLAND and SUNNYPORTAL are registered trademarks of SMA Solar Technology AG in many countries E IA ENG TS A 6 ...

Страница 25: ...y Island Connection AC2 Gen Grid Terminals L NTT and PE switching device Connection X3 Terminals L1 N and PE conductor cross section 10 mm 16 mm C Measuring cable for voltage measurement Sunny Island Connection ExtVtg Terminals L and N switching device Connection X4 Terminals L1 and N conductor cross section 1 5 mm 2 5 mm F Battery temperature sensor measuring cable Sunny Island Connection BatTmp ...

Страница 26: ...onitoring the tie breaker This prevents interference in the transmission of signals Conductor cross section 0 2 mm2 2 5 mm2 Connect the DigIn and BatVtgOut connections within the Sunny Island inverter K Sunny Remote Control data cable Sunny Island Connection Display L Speedwire network cable Sunny Island Connection ComETH The Speedwire data module SWDMSI NR 10 must be installed in the Sunny Island...

Страница 27: ...ement Sunny Island Connection ExtVtg Terminals L and N Switching device Connect Slave 1 to X4 Terminals L2 and N Connect Slave 2 to X4 Terminals L3 and N Conductor cross section 1 5 mm 2 5 mm E Data cable for internal communication within the Cluster Sunny Island ComSync In connection For Slave 1 Internal communication bus connection from the Master For Slave 2 Internal communication bus connectio...

Страница 28: ...int 4 Transport at end customer site and point 5 Installation location mustbeobserved Alwaysuseinsulatedtoolsandglovestoprovideprotectionagainstelectricshockduringinstallation 8 2 1 Installation diagram TESVOLT TS 26 www tesvolt com INFORMATION Enclosed documents All battery cabinets come with installation instructions and a wiring plan for the respective model E IA ENG TS A 6 Samsung SDI Cell ...

Страница 29: ...witch for the battery E Stop Two pin plug for the optional connection of an emergency off switch APU Fuse F1 Fuse element to protect the APU CAN SMA CAN port for communication between the battery and the Sunny Island Connection to the Sunny Island master ComSyncIn single cluster or connection to the Sunny Island slave 2 ComSyncOut multi cluster LAN When connecting to an existing network with DHCP ...

Страница 30: ...egative pole Tighten the 13 mm screws using 12 nm of torque 7 Reattach the side covers of the ABO to the battery module 8 Lay the communication cable for the BAT COM using the included patch cable Start by running the cable from the APU BAT COM to the BAT COM IN of the battery module installed below the APU From there run the cable from the BAT COM OUT to the BAT COM IN of the next module etc 9 Pl...

Страница 31: ... on the screen If this is correct conﬁrm by tapping twice Otherwise check the BAT COM cabling Once the number of battery modules has been conﬁrmed the light on the switch will begin to ﬂash The batteries are now in pre charge mode PRECHG Once pre charging has completed the light on the switch will remain on On the battery display the status will be indicated as OK Now the battery is ready for use ...

Страница 32: ...e SRC An audio signal tone is emitted 3 times and the SRC shows the Quick Conﬁguration Guide QCG Turn the button on the SRC and select New System Press the button This selects the New System entry Set Y and press the button Set the Date Set the Time 30 www tesvolt com E IA ENG TS A 6 ...

Страница 33: ...y backup power supply only SelfConsBackup self consumption optimisation with backup power supply function Set the Number of Sunny Islands in the system 31 www tesvolt com E IA ENG TS A 6 1 Battery module 2 Battery modules 3 Battery modules 4 Battery modules 5 Battery modules 7 Battery modules 8 Battery modules 9 Battery modules 10 Battery modules 11 Battery modules 12 Battery modules 13 Battery mo...

Страница 34: ...lave 1 press TSS on the Slv Press the Start Stop button on Slave 1 Press the Start Stop button on Slave 1 Wait until the upper LED on Slave 2 ﬂashes and the SRC displays To identify Slave 2 press TSS on the Slv Press the Start Stop button on Slave 2 Initial conﬁguration is now completed The SRC displays Do not remove MMC SD card In the distribution system close the power circuit breaker and residu...

Страница 35: ...tem parameters otherwise incorrectly set parameter values can result in system failures Number und Description Parameters 261 03 Saisonenable The battery is discharged to a lesser extent during seasons with less sunlight No deactivated Yes activated Explanation 262 01 ProtResSOC Area for deep discharge protection 3 262 02 BatResSOC Area for deep discharge protection 2 own consumption only 10 backu...

Страница 36: ...hed on again Apply the supplied REMOVE before commissioning sticker to the APU Unit unit switch connectortopreventtheunitfrombeingunintentionallyswitchedonagain E IA ENG TS A 6 StoptheSunnyIsland pressandholdthe Start StopbuttonontheSunnyIslanduntil theinverterLEDlightsuporange 2 SwitchofftheSunnyIsland pressandholdthe Switch offbuttonontheSunnyIslanduntilan audiosignaltoneisemitted 3 Switchoffthe...

Страница 37: ... single phase System with three Sunny Islands 3 phase 35 www tesvolt com Max 2 3 kW 1 x SI 3 0M Max 3 3 kW 1 x SI 4 4M Max 4 6 kW 1 x SI 6 0H Charge Discharge power per Cluster Charge Discharge power per Cluster Max 6 9 kW 3 x SI 3 0M Max 9 9 kW 3 x SI 4 4M Max 13 8 kW 3 x SI 6 0H Max 18 0 kW 3 x SI 8 0H On Grid expandable up to 4 clusters Max 4 6 kW 1 x SI 8 0H E IA ENG TS A 6 ...

Страница 38: ...yIslands oneSunny IslandfunctionsastheMasterthatcontrolstheothertwoSunnyIslandsfunctioningasSlaves 11 2 Energy expansion by TESVOLT storage system Battery capacity can be expanded in 4 8kWh increments as required Each APU can control up to 16 battery modules If the capacity per clusterexceeds 76 8kWh afurther APU isrequired whichcancontrolupto16additionalbatterymodules Upto4 APUsperclustermaybe co...

Страница 39: ... 18 0 kW with 4 x TS 40 Battery up to 153 6 kWh 37 www tesvolt com E IA ENG TS A 6 UptofourbatterycabinetsofthesametypecanbeconnectedinparallelusingtheMaster Slaveprinciple Clusterswithdifferent typesofSunnyIslandscanbeusedtogether However thesameSunnyIslandtypemustbeusedwithinagivenCluster DifferentbatteriescanalsobeconnectedtoeachCluster ...

Страница 40: ...ructionsfromSMAforthis Thiscanbedownloadedfrom www sma de TheSystemSetupWizardatthePortalpage www sunnyportal com mustbeexecutedinordertoregisteraHomeManagersystem Allfurtherstepsaredescribedindetailonthewebsite YouwillneedtheinformationonthetypeplateoftheSunnyHomeManager forthis 38 www tesvolt com SMA SUNNY ISLAND and SUNNYPORTAL are registered trademarks of SMA Solar Technology AG in many countr...

Страница 41: ... Thesoftware also has the same functions for monitoring the discharge process in order to preventunnecessarydischargingofthecells Thesystemstopsdischargingofthe batterywhenadeﬁnedminimumstateofchargeisreached This value indicates the health of a cell Precise monitoring allows the system to detect performance differences between individual cells and thus detectdamaged defectivecells Thesystemswitch...

Страница 42: ...emperature Lower temperature limit of a cell has been reached Switch off the battery and increase the ambient temperature to min 5 C F923 W939 Battery HighTemperature Upper temperature limit of a cell has been reached Switch off the battery and allow it to cool down to at least 25 C Check the screwed connection at the pole of the affected cell If temperatures of 195 C are displayed this indicates ...

Страница 43: ...nnections CleantheSunnyIslandventilatorandremovedustfromitscasingandothercomponents ChecktheSunnyIslandconnections AC1 AC2 DCcables 16 Informationonhandlinglithiumbatteries 41 www tesvolt com WARNING Carry out Decommissioning steps on page 34 before any maintenance work ACHTUNG Please consult SMA Sunny Island operating instructions for cleaning and maintenance of the SMA E IA ENG TS A 6 Donotopen ...

Страница 44: ...nerbeforedisposal Ensure that the battery is not subjected to moisture or direct sunlight OrganisequickremovalbyyourinstallerorTESVOLT Donotdisposeinhouseholdwaste 18 Contact Wearehappytosupportyouinallquestionsrelatingtowarningsignsorerrormessages Pleasecontactusandhavethefollowing informationready SerialnumberoftheTESVOLTproduct Theerrororwarningmessagesshowninthedisplay Contact data TESVOLT Gmb...

Страница 45: ......

Страница 46: ...E HAVE A THEN FOR ANY WHEN TESVOLT GmbH Am Alten Bahnhof 10 06886 Lutherstadt Wittenberg Deutschland Germany Tel 49 0 3491 8797 100 Email support tesvolt com www tesvolt com Your certiﬁed TESVOLT partner ...

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