
4 - 14
Z-45/25 Bi-Energy • Z-45/25J Bi-Energy
Part No. 237062
September 2015
Section 4 • Repair Procedures
How to Repair the Primary Boom
Cable Track
Component damage hazard. The
primary boom cable track can be
damaged if it is twisted.
Note: A 7 link repair section of cable track is
available through the Genie Service Parts
Department.
a
link separation point
b
lower clip
1 Use a slotted screwdriver to pry down on the
lower clip.
2 To remove a single link, open the lower clip
and then use a screw driver to pry the link to
the side.
3 Repeat steps 1 and 2 for each link to be
removed.
4-2
Primary Boom
How to Remove the Primary
Boom
Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting this
procedure without these skills and
tools could result in death or
serious injury and significant
component damage. Dealer
service is strongly recommended.
Note: Perform this procedure with the boom in the
stowed position.
Note: When removing a hose assembly or fitting,
the O-ring on the fitting and/or hose end must be
replaced and then torqued to specification during
installation.
Refer to Section 2,
Hydraulic Hose and Fitting
Torque Specifications.
1 Remove the platform.
2
Z-45/25:
Remove the platform rotator and
platform mounting weldment.
Z-45/25J:
Remove the jib boom.
See 3-1,
How to Remove the Jib Boom.
3 Remove the cable track. See 4-1,
How to
Remove the Cable Track.
4 Raise the primary boom to a horizontal position.
PRIMARY BOOM COMPONENTS
a
b
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