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421 01 9220 00

  10/01/12

INSTALLATION INSTRUCTIONS

R

410A Ductless Split System

Air Conditioner and Heat Pump

MODELS: DLC4(A/H)

Outdoor, DLF4(A/H)

Indoor

SIZES: 9K, 12K, 18K, 24K, 30K, and 36K

NOTE

:  Read the entire instruction manual before starting the installation.

TABLE OF CONTENTS

PAGE

PARTS LIST

1

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SAFETY CONSIDERATIONS

1

. . . . . . . . . . . . . . . . . . . . . . . .

GENERAL

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SYSTEM REQUIREMENTS

2

. . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL TABLES

2

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DIMENSIONS

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEARANCES

7

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INSTALLATION

8

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INDOOR UNIT INSTALLATION

8

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Install Mounting Plate

8

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Drill Hole in Wall for Connecting Piping,Drain&Wiring. .9

OUTDOOR UNIT INSTALLATION

9

. . . . . . . . . . . . . . . . . . . . .

Piping and Drainage Connections

9

. . . . . . . . . . . . . . . . .

Control and Power Wiring from Outdoor Unit

10

. . . . . .

AIR PURGING AND LEAKAGE TEST

11

. . . . . . . . . . . . . . . .

START

UP

12

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OPERATION TEST

12

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AIR FILTER INSTALLATION

12

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CONNECTION DIAGRAMS

13

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TROUBLESHOOTING

14

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The following parts are included in your indoor unit. Please

contact your dealer if any parts are damaged or missing.

Parts

Qty.

Mounting Plate

1

Remote Control

1

Remote Control Holder

1

Mounting Hardware

7

Battery (1.5V)

2

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air

conditioning

equipment can be hazardous due to system pressures,

electrical components, and equipment location (roofs,

elevated structures, etc.).
Only trained, qualified installers and service mechanics

should install, start

up, and service this equipment.

Untrained personnel can perform basic maintenance

functions such as cleaning coils. All other operations should

be performed by trained service personnel.

When working on the equipment, observe precautions in the

literature and on tags, stickers, and labels attached to the

equipment.
Follow all safety codes. Wear safety glasses and work

gloves. Keep quenching cloth and fire extinguisher nearby

when brazing. Use care in handling, rigging, and setting

bulky equipment.
Read these instructions thoroughly and follow all warnings

or cautions included in literature and  attached to the unit.

Consult local building codes and National Electrical Code

(NEC) for special requirements. In Canada, refer to current

editions of the Canadian Electrical Code, CSA 22.1. 

Recognize safety information. This is the safety

alert

symbol 

!

!

. When you see this symbol on the unit and in

instructions or manuals, be alert to the potential for personal

injury.Understand these signal words: DANGER,

WARNING, and CAUTION.  These words are used with the

safety

alert symbol. DANGER identifies the most serious

hazards which 

will 

result in severe personal injury or death.

WARNING signifies hazards which 

could

 result in personal

injury or death.  CAUTION is used to identify unsafe

practices which 

may 

result in minor personal injury or

product and property damage. NOTE is used to highlight

suggestions which 

will

 result in enhanced installation,

reliability, or operation.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF

position. There may be more than 1 disconnect switch.

Lock out and tag switch with a suitable warning label.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow  this caution may result in equipment

damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant

pipe in the ground. If any section of pipe is buried, there

must be a 6 in. (152 mm) vertical rise to the valve

connections on the outdoor units. If more than the

recommended length is buried, refrigerant may migrate

to the cooler buried section during extended periods of

system shutdown. This causes refrigerant slugging and

could possibly damage the compressor at start

up.

Содержание DLC4

Страница 1: ... when brazing Use care in handling rigging and setting bulky equipment Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit Consult local building codes and National Electrical Code NEC for special requirements In Canada refer to current editions of the Canadian Electrical Code CSA 22 1 Recognize safety information This is the safet...

Страница 2: ...e communication signal and ground between the outdoor and indoor unit Two wires are high voltage AC power one is low voltage DC signal and one is a ground wire S Consult local building codes NEC National Electrical Code or CEC Canadian Electrical Code for special requirements CAUTION EQUIPMENT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation S Based...

Страница 3: ...r 4HH HP Indoor Type 09 9k BTU 12 12k BTU 18 18k BTU 24 24k BTU 30 30k BTU 36 36k BTU Size J 115 1 60 K 208 230 1 60 Voltage 1A Factory Designation DIMENSIONS INDOOR W D H A12377 Unit Size W In mm H In mm D In mm Net Operating Weight Lbs Kg 9k 33 3 846 10 7 272 7 1 180 29 13 12k 33 3 846 10 7 272 7 1 180 29 13 18k 37 0 940 11 7 297 7 9 201 29 13 24k 39 7 1008 12 4 315 8 6 218 35 16 30k 53 1 1349 1...

Страница 4: ...em DLF4 A H DLC4 A H 4 421 01 9220 00 DIMENSIONS OUTDOOR UNIT SIZE 09 21 3 541 Net Operating Weight 96 lbs 44 kg A12380 in mm 10 254 0 30 762 0 23 2 589 3 11 3 287 0 33 4 848 4 12 6 320 0 21 3 541 0 UNIT SIZE 12 Net Operating Weight 107 lbs 49 kg A12381 ...

Страница 5: ...01 9220 00 5 13 4 340 4 35 889 0 37 6 955 0 22 558 8 14 5 368 3 27 6 701 0 15 6 396 2 in mm UNIT SIZE 18 Net Operating Weight 99 lbs 45 kg A12382 14 6 368 3 16 8 426 7 38 6 980 4 36 914 4 24 609 6 15 7 398 8 31 1 789 9 in mm UNIT SIZE 24 Net Operating Weight 121 lbs 55 kg A12383 ...

Страница 6: ...0A Ductless Split System DLF4 A H DLC4 A H 6 421 01 9220 00 14 6 370 8 36 914 4 24 609 6 15 7 398 8 31 1 789 9 38 6 980 4 16 7 424 2 in mm UNIT SIZE 30 Net Operating Weight 154 lbs 70 kg 36 Net Operating Weight 161 lbs 73 kg A12379 ...

Страница 7: ...nce to Back Wall 12 305 mm Air Discharge Side 79 2007 mm Above Unit 20 508 mm Air Inlet Side 12 305 mm Distance to Wall 20 508 mm Valve Cover Indoor Unit Outdoor Unit The clearance dimensions are necessary for a correct installation and are the minimum permissible distances to adjacent structures NOTE Refrigerant lines may be routed in any of the 4 directions right right rear left or left rear See...

Страница 8: ...propriate clearances as outlined in Figure1 S Do not install the indoor or outdoor units in a location with special environmental conditions S Make sure that the outdoor unit is installed in accordance with the installation instructions and is convenient for maintenance and repair S See the refrigerant piping table for the maximum height difference between indoor and outdoor units and the maximum ...

Страница 9: ...que can break flare nut depending on installation conditions Piping Connections to Outdoor Unit IMPORTANT Use refrigeration grade tubing ONLY No other type of tubing may be used Use of other types of tubing will void manufacturer s warranty Make sure there is enough piping to cover the required length between the outdoor and indoor unit Piping Guide S Do not open service valves or remove protectiv...

Страница 10: ...n wall outside to inside 3 Lift indoor unit into position and route piping and drain through hole in wall inside to outside Fit interconnecting wiring into back side of indoor unit 4 Hang indoor unit on upper hooks of wall mounting plate as shown in Figure 9 and Figure 12 A08283 Figure 9 Hanging Indoor Unit 5 Open front cover of indoor unit and remove field wiring ter minal block cover See Figure ...

Страница 11: ...e A07361 Figure 14 Manifold Deep Vacuum Method The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth The deep vacuum method is the most positive way of assuring a system is free of air and liquid water See Fig 15 500 MINUTES 0 1 2 3 4 5 6 7 1000 1500 LEAK IN SYSTEM VACUUM TIGHT TOO WET TIGHT DRY ...

Страница 12: ...ions during operation Explain Following Items To Customer With The Aid Of The Owner s Manual 1 How to turn air conditioner on and off selecting COOLING HEATING and other operating modes setting a desired temperature setting the timer to automatically start and stop air conditioner operation and all other fea tures of the Remote Control and display panel 2 How to remove and clean the air filter 3 H...

Страница 13: ...or Unit Terminal Block Use Copper Conductors Only With Minimum 300 Volt 2 64 Thick Insulation Connecting Cable Outdoor to Indoor 115 1 60 Low V DC L1 L2 L2 GND 208 230 1 60 Low V DC 208 230 1 60 208 230 1 60 208 230 1 60 Power to Indoor Unit Main Power Supply Main Power Supply S L1 GND L2 Power from Outdoor Unit 208 230 1 60 Low V DC 208 230 1 60 DLC4 DLF4 18K 36K 208 230 1 60 Connection Diagram C...

Страница 14: ...mpressor overheat Low refrigerant Capillary blocked Overload protection H4 Flash 6 Times Ambient temp is abnormal Heat exchanger blocked Stop for IPM module protection H5 Flash 4 Times IPM module over temperature low voltage silica grease problem DC motor indoor unit does not operate H6 DC motor control terminal contact problem fan does not rotate smoothly due to incorrect installation motor or co...

Страница 15: ...re sensor malfunction F1 3s off flash 1 times Bad terminal connection Temp sensor malfunction Indoor tube temperature sensor malfunction F2 3s off flash 2 times Bad terminal connection Temp sensor malfunction Outdoor ambient temperature sensor malfunction F3 3s off flash 3 times Flash 6 Times Bad terminal connection Temp sensor malfunction Outdoor tube temperature sensor malfunction F4 3s off flas...

Страница 16: ...oling compressor stop indoor fan motor runs Heating all stop Refer to service manual Indoor unit fan motor no feedback H6 3s off flash 11 times System will stop 1 Indoor control board AP1 malfunction 2 Indoor motor M1 malfunction Jumper connection malfunction protection C5 3s off flash 15 times System will stop Indoor control board AP1 jump connector not inserted or broken Indoor ambient temperatu...

Страница 17: ...han 265VAC cut off power supply and restart system 2 If input voltage is normal check the voltage at capacitor on AP1 Replace AP1 if the capacitor voltage range is 200 280v System current too high U9 3s off flash 13 times Cooling dehumidifying compressor stops indoor fan motor runs heating all stop AP1 malfunction replace the AP1 in outdoor unit Compressor current too high P5 3s off flash 15 times...

Страница 18: ...sor stops indoor fan motor runs heating all stop Replace outdoor board AP1 Capacity charge malfunction PU 3s off flash 17 times Cooling dehumidifying compressor stops indoor fan motor runs heating all stop Refer to capacitor charging service manual Module Sensor circuit malfunction P7 3s off flash 18 times Cooling dehumidifying compressor stops indoor fan motor runs heating all stop Replace the ou...

Страница 19: ...ce outdoor board AP1 Indoor freeze protection FH Operation normal compressor speed reduced Indoor unit return air blocked or fan speed is too low Fan module protection L3 Cooling outdoor fan motor and compressor stop indoor fan runs Heating all stop 1 Outdoor fan terminals loose correct problem 2 Motor damaged replace motor 3 Fan motor module on mainboard is damaged replace mainboard AP1 Remark 1 ...

Страница 20: ...tdoor unit don t match Compressor frequency limit by by over current protection Flash 1 times Outdoor unit over current ambient temp is abnormal Compressor frequency limit by discharge temp protection Flash 2 times Low refrigerant capillary blocked ambient temp is abnormal Compressor frequency limit by overload protection Flash 3 times Ambient temp is abnormal heat exchanger blocked Compressor fre...

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