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Wheels-free system (where fitted)

1. Park the vehicle centrally on the hoist.  Stop the 

engine and apply the parking brake.

2. Check the hoist area is clear of people and 

obstructions, then raise hoist to desired height.

Turn the main switch to the horizontal “Off” position.

3. Position the longitudinal support beams under the 

pickup points approved by the vehicle 

manufacturer.

4. Position the adaptor pads under the pickup points 

(adjust the beams if necessary).  Use extension 

pads if required.

5. Disengage the interlock pins on both ends of hoist.

Check disengagement visually.

6. Slowly lower the hoist and verify by checking 

visually that all four column hooks are engaged fully 

in the column notches.

Caution:

 It is vital that full engagement of each hook is 

checked.

7. Continue lowering the hoist until the vehicle is being 

supported by the adaptor pads.  Check the position 

and security of the adaptor pads.

Caution:

 It is vital that the pads are correctly 

positioned.  Check visually and adjust if required.

8. Lower the hoist tracks to give access to the vehicle.

For safety, keep the tracks as close as practical to

the vehicle.

9. Turn the main switch to the horizontal “Off” position

before starting work.

To remove vehicle

1. Check the hoist area is clear of people and 

obstructions then raise hoist tracks until the vehicle 

is being supported by the tracks and the column 

hooks are free.

2. Remove the adaptor pads and extension pads from 

the support beams and move the beams to the 

centre of the tracks, clear of the vehicle.

3. Engage the interlock pins at both ends of the hoist.

4. Check the floor area beneath the hoist is clear of 

people and obstructions.  Disengage the column 

hooks and lower the hoist to the floor.

5. Check the driveway is clear, then drive the vehicle 

off the hoist.

ROUTINE MAINTENANCE

Monthly

1.

2. Wipe the cables clean with a solvent-soaked cloth 

and check for any frayed ends or other damage.

Lubricate with cable grease or SAE 140 oil.  Adjust 

the cables if necessary.  (The cables should be tight 

enough to prevent the clutches from operating 

when the hoist is fully lowered, but not so tight as to 

prevent the crossmembers resting on the column 

base plates.)

3. Check the safety clutches in the crossmembers are 

not damaged and are operating correctly.  Check 

the column hooks are operating properly.  Adjust if 

necessary.

4. On wheels-free system, clean out the U-brackets

that support the crossmembers.  Check the column

hooks and crossmember interlock pins are

operating properly.  Adjust if necessary.

5. Lubricate the clutch rods, clutch actuator pulley axle 

and pivot, the ramp rollers and pivots, the column 

hook pivots and the wheels-free interlock pins with 

SAE 140 oil.

6. Check the airline lubricator is filled with oil and the 

filter bowl is empty.

Yearly

1. Thoroughly inspect the cables over their full length 

as per wire rope inspection.

2. Check that all cable pulleys are running true and are 

not excessively worn.

3. If the hydraulic oil appears discoloured, drain the oil 

reservoir and refill with hydraulic oil (mineral oil 

based) of ISO viscosity Grade 32.

4. Check all nuts and bolts are tight.

Fully lower the hoist. Check the oil level is up to 

the dip stick. If low, top up with hydraulic oil of

ISO viscosity Grade 32.

Содержание TEC 4000

Страница 1: ...4000 4 Post 4 Tonne Hoist TEC4000 TEC4011 Wheels Free Beams...

Страница 2: ...n and free from oil or grease 5 Do not directly spray or hose the hoist with water as it will eventually cause corrosion and shorten the life of the hoist 6 Always return the operating switch to the h...

Страница 3: ...st be 415V 3 phase plus neutral 50Hz The wire conductor size must 2 be a minimum 7 strand 2 5 mm cross sectional area and copper 3b An air supply to the hoist is required with 5 5 to 8 bar pressure 70...

Страница 4: ...in on the clutch and refit the clutch to the crossmember Note The four clutches are preset for each corner and must not be mixed up or damaged in any way 9 Remove the clutch rods from the columns and...

Страница 5: ...ulic oil into the reservoir Do not fill completely A On Basic Hoist Connect the right hand black nylon tube from the power pack to the elbow connector on the back of the column B On Wheels Free Hoist...

Страница 6: ...xpel any 23 Apply a liberal coating of SAE 140 oil to the clutch rods and to the cables over their entire lengths raise and lower the hoist to get full coverage Apply some oil to the clutch actuator p...

Страница 7: ...ks in front of and behind the wheels Manual chocks should be used on at least one wheel 3 Check the hoist area is clear of people and obstructions then raise hoist to desired height for working on the...

Страница 8: ...3 Engage the interlock pins at both ends of the hoist 4 Check the floor area beneath the hoist is clear of people and obstructions Disengage the column hooks and lower the hoist to the floor 5 Check...

Страница 9: ...top of each column 9 Feed the new cable through the top of each column around the crossmember pulley and into the power track 10 Refit the cables to the cable anchor plate and fit the retaining plate...

Страница 10: ...hydraulic hose should burst the flow control valve at the cylinder will prevent the hoist from falling The hoist will lower at the normal speed 1 Option a if it is necessary to remove a vehicle from t...

Страница 11: ...d Solenoid valve not opening e No power to hoist f Solenoid faulty g Lower switch faulty h Wiring is loose a Pivot is dry or corroded b Spring is broken c Air cylinder seized a No air pressure b Air...

Страница 12: ...er Cover M6 x Socket Head Cap Screw Retaining Washer Thrust Washer Locking Plate M6 x Socket Head Cap Screw Cresent Clip 2 Shaft Circlip 1 1 4 Shaft Guide Bush Washer 6 mm Flat Washer Hook Spring Spri...

Страница 13: ...5 21 36 23 44 1 52 54R 57 10 55 56 63 3 2 9 64 11 58 54L 60 62 61 60 59 65 47 35 39 39 40 34 37 25 33 4 5 7 8 6 16 30 26 27 14 13 44 32 28 31 43 45 29 42 37 27 51 20 49 39 42 22 50 17 12 18 19 24 21 F...

Страница 14: ...ter Washer 6mm Zn Plate Bright Steel Nut Hex M6 Strap Cable Assembly B Cable Assembly C Cable Assembly A Cable Assembly D Cable Pulley Dia 50 x 30 Plain Bearing Thrust Washer Spacer Axle Track Locking...

Страница 15: ...84B 84A 75 73 74 75 73 74 75 73 74 79 77 78 83 75 73 74 67 82 66 81 80 68 77 74 73 75 76 76 75 74 73 75 78 79 84D 84C Ropes Detail B 69 D 72 C 70 A 71 FIG 2 Page 14...

Страница 16: ...raulic Cylinder Assembly Barrel and End Cap Assembly Air Breather Ryco No 67 Seal Piston Hallite Hallprene R10984S Circlip DIN1400 0570 Wear Ring 040118 Piston O Ring BS 117 Piston Rod O Ring Gland BS...

Страница 17: ...88 106 85 87 86 103 104 105 102 101 90 92 91 100 99 95 88 89 91 92 90 96 96a 97 98 94 93 FIG 3 Page 16 107...

Страница 18: ......

Страница 19: ......

Страница 20: ...w M6 x 10L Button Head Link Bush Air Cylinder Elbow 1 8 BSP M F Straight Adaptor 6 Tube Spring Stop M6 x 35 Hex Hd Bolt Shakeproof Washer Air Pipe Assy Elbow Connector 6 Tube Equal Tee Connector 6 Tub...

Страница 21: ...09 217 216 218 194 202 210 213 214 210 217 206 210 245 237 236 235 193 244 239 238 234 200 205 220 219 218 229 216 224 232 231 230 210 218 223 217 196 218 212 203 218 199 209 200 228 229 243 205 206 2...

Страница 22: ...4 8A AND SET RESET TO H Locking Switch KLOCKNER MOELLER TO AUS X E 2 2 kW Motor 3 PH 415 V 2875 RPM 50 Hz 1 2 2 3 L1 L2 L3 4 T1 T1 T2 T2 4 6 6 T3 T3 N R B W Strip Connector 20 A 500V RED RED RED BLUE...

Страница 23: ...Page 22 Note...

Страница 24: ...rol valves grease guns grease nipples hose assemblies as original equipment for automotive manufacturers and mobile servicing equipment Through associated companies around the world Tecalemit also imp...

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