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INSTALLATION INSTRUCTIONS

By following these instructions carefully, your new hoist 

can be assembled quickly to give safe, smooth and 

efficient operation and an extended, trouble-free life.

1. Select an undercover position for the hoist allowing

for direct access for vehicles (or as specific

regulations may require).

Mark out the floor plan as per FIG.A

2. Inspect the quality of the floor at the proposed site.

It must be a flat concrete floor of minimum

thickness 100mm and minimum strength grade 28 

Mpa.  If expanding-type masonry anchors are to be 

used to hold down the columns they must not be 

installed within 150 mm of any edge, crack or other 

fastener in the floor and must be a minimum of 

16 mm diameter (thread size).  (Some authorities 

may not approve expanding-type masonry anchors 

- if so, 16 bolts of 16 mm diameter will need to be 

concreted into the floor and allowed to cure for one 

month minimum.  If the floor is not satisfactory it 

must be relaid or, if this is impractical, 600mm 

squares must be cut through the existing floor and 

new concrete bases of minimum thickness 150mm 

and minimum strength grade 28 Mpa laid to provide 

sound foundations for the four columns.  Allow to 

cure for a minimum of one month before using the 

hoist.

3a.Install a mains isolator switch on a wall or column

next to where the hoist power column will be

situated.  The power supply must be 415V, 3-phase

plus neutral, 50Hz.  The wire (conductor) size must

2

be a minimum 7-strand, 2.5 mm cross sectional

area and copper.

3b.An air supply to the hoist is required with 5.5 to 8 

bar pressure (70 to 100 Psi) and connected to a

filter and lubricator installed on a wall or column

adjacent to the hoist power column.

4. Place the tracks on trestles or other suitable 

supports in accordance with the floor plan.  The 

power track containing the hydraulic cylinder and 

cables must be on the power column side of the 

plan with the hydraulic hose at the power column 

end.  The overhanging lips of the tracks go on the 

outside of the hoist.

5. Remove the four cables and the hydraulic hose 

from the power track channels.  Feed the two long 

cables through the ends of the slave track.  Feed 

the 4.33 mm long black nylon tube through the 

track outer U channel that the hydraulic hose 

passes through.

up the bolt holes and position the crossmember 

ends to where the columns will be.

Note:

The two crossmembers are different - refer 

Fig. B.

7a.On Basic Hoist

Line up the bolt holes.  Fit the fixed wheel stops and 

drive-on ramps to the crossmember and bolt the 

tracks, etc. tightly together with M10 x 20 mm long 

grade 8.8 screws.  Refer Fig. C.  Connect the black 

nylon tube in the track to the tee connectors in the 

crossmembers.

FIG. A   Floor Plan

600mm

approx

4346mm

200mm

200mm

225mm

205mm

2998mm

POWER

COLUMN

POWER

CROSSMEMBER

SLAVE

CROSSMEMBER

600mm

SQ.

POWER TRACK

SLAVE TRACK

472

5m

m

Page 2

6. Fit the two crossmembers on to the ends of the 

tracks.  Move the tracks and crossmembers to line 

Содержание TEC 4000

Страница 1: ...4000 4 Post 4 Tonne Hoist TEC4000 TEC4011 Wheels Free Beams...

Страница 2: ...n and free from oil or grease 5 Do not directly spray or hose the hoist with water as it will eventually cause corrosion and shorten the life of the hoist 6 Always return the operating switch to the h...

Страница 3: ...st be 415V 3 phase plus neutral 50Hz The wire conductor size must 2 be a minimum 7 strand 2 5 mm cross sectional area and copper 3b An air supply to the hoist is required with 5 5 to 8 bar pressure 70...

Страница 4: ...in on the clutch and refit the clutch to the crossmember Note The four clutches are preset for each corner and must not be mixed up or damaged in any way 9 Remove the clutch rods from the columns and...

Страница 5: ...ulic oil into the reservoir Do not fill completely A On Basic Hoist Connect the right hand black nylon tube from the power pack to the elbow connector on the back of the column B On Wheels Free Hoist...

Страница 6: ...xpel any 23 Apply a liberal coating of SAE 140 oil to the clutch rods and to the cables over their entire lengths raise and lower the hoist to get full coverage Apply some oil to the clutch actuator p...

Страница 7: ...ks in front of and behind the wheels Manual chocks should be used on at least one wheel 3 Check the hoist area is clear of people and obstructions then raise hoist to desired height for working on the...

Страница 8: ...3 Engage the interlock pins at both ends of the hoist 4 Check the floor area beneath the hoist is clear of people and obstructions Disengage the column hooks and lower the hoist to the floor 5 Check...

Страница 9: ...top of each column 9 Feed the new cable through the top of each column around the crossmember pulley and into the power track 10 Refit the cables to the cable anchor plate and fit the retaining plate...

Страница 10: ...hydraulic hose should burst the flow control valve at the cylinder will prevent the hoist from falling The hoist will lower at the normal speed 1 Option a if it is necessary to remove a vehicle from t...

Страница 11: ...d Solenoid valve not opening e No power to hoist f Solenoid faulty g Lower switch faulty h Wiring is loose a Pivot is dry or corroded b Spring is broken c Air cylinder seized a No air pressure b Air...

Страница 12: ...er Cover M6 x Socket Head Cap Screw Retaining Washer Thrust Washer Locking Plate M6 x Socket Head Cap Screw Cresent Clip 2 Shaft Circlip 1 1 4 Shaft Guide Bush Washer 6 mm Flat Washer Hook Spring Spri...

Страница 13: ...5 21 36 23 44 1 52 54R 57 10 55 56 63 3 2 9 64 11 58 54L 60 62 61 60 59 65 47 35 39 39 40 34 37 25 33 4 5 7 8 6 16 30 26 27 14 13 44 32 28 31 43 45 29 42 37 27 51 20 49 39 42 22 50 17 12 18 19 24 21 F...

Страница 14: ...ter Washer 6mm Zn Plate Bright Steel Nut Hex M6 Strap Cable Assembly B Cable Assembly C Cable Assembly A Cable Assembly D Cable Pulley Dia 50 x 30 Plain Bearing Thrust Washer Spacer Axle Track Locking...

Страница 15: ...84B 84A 75 73 74 75 73 74 75 73 74 79 77 78 83 75 73 74 67 82 66 81 80 68 77 74 73 75 76 76 75 74 73 75 78 79 84D 84C Ropes Detail B 69 D 72 C 70 A 71 FIG 2 Page 14...

Страница 16: ...raulic Cylinder Assembly Barrel and End Cap Assembly Air Breather Ryco No 67 Seal Piston Hallite Hallprene R10984S Circlip DIN1400 0570 Wear Ring 040118 Piston O Ring BS 117 Piston Rod O Ring Gland BS...

Страница 17: ...88 106 85 87 86 103 104 105 102 101 90 92 91 100 99 95 88 89 91 92 90 96 96a 97 98 94 93 FIG 3 Page 16 107...

Страница 18: ......

Страница 19: ......

Страница 20: ...w M6 x 10L Button Head Link Bush Air Cylinder Elbow 1 8 BSP M F Straight Adaptor 6 Tube Spring Stop M6 x 35 Hex Hd Bolt Shakeproof Washer Air Pipe Assy Elbow Connector 6 Tube Equal Tee Connector 6 Tub...

Страница 21: ...09 217 216 218 194 202 210 213 214 210 217 206 210 245 237 236 235 193 244 239 238 234 200 205 220 219 218 229 216 224 232 231 230 210 218 223 217 196 218 212 203 218 199 209 200 228 229 243 205 206 2...

Страница 22: ...4 8A AND SET RESET TO H Locking Switch KLOCKNER MOELLER TO AUS X E 2 2 kW Motor 3 PH 415 V 2875 RPM 50 Hz 1 2 2 3 L1 L2 L3 4 T1 T1 T2 T2 4 6 6 T3 T3 N R B W Strip Connector 20 A 500V RED RED RED BLUE...

Страница 23: ...Page 22 Note...

Страница 24: ...rol valves grease guns grease nipples hose assemblies as original equipment for automotive manufacturers and mobile servicing equipment Through associated companies around the world Tecalemit also imp...

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