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DESCRIPTION OF POWER SOURCE 

The 

INDUSTRIE  WIG  160  DCi/CDI

  and 

WIG  201  DCi/CDI 

power  source  are  designed  for  coated  electrodes 

welding and TIG welding with HF ignition. Their basic parts are: 

 

1.  Control electronics  
2.  Power electronics 
3.  HF generator

.

 

 

Reduced size and weight make these welders ideal for operators having frequent moving jobs. 
The inverter frequency eliminates the characteristic noise of old generation electronic power sources. The welding 
bead is more effectively controlled due to the progress of electronic research.  
The quality of materials used for manufacturing the ERGUS machines guarantees high performance, long life and 
low maintenance.  
 

BEFORE PLUGING AND USE, READ THIS INSTRUCTION MANUAL CAREFULLY.

 

 
By following the instructions you can avoid incorrect machine installation.  
Damage due to incorrect use invalidates the guarantee. 
 

FOR  SPECIAL  MAINTENANCE,  CONTACT  THE  DEALER.  REPAIRS  MADE  BY  UNAUTHORISED  SERVICE 
CENTRES INVALIDATE THE GUARANTEE.

 

 
 
Welding power sources are designed for professional use and must be used exclusively by qualified personnel. 
This equipment can work under particularly heavy duty and with temperatures between 

–10°C (14°F)  and +40°C 

(104°F). 
 

1. Placing the equipment 

Avoid placing the equipment in areas that limit the air flow from the fan and from the ventilation grids (do not cover 
the power source). 
Make sure that the environment temperature does not exceed of 40°C (104°F), that there is no wet air containing 
dusts, acids, salts, concentrations of ferrous or metallic dust. 
Check that the mains voltage is the same as the power source voltage.

 

Make  sure  that  the  power  available  from  the  mains  is  adequate  for  the  power  required  by  the  generator  (see 
technical data). 
Make sure that the working conditions conform with the IP 21 S protection degree. 
Casings  ensure  protection  of  the  electrical  components  against  external  agents  and  against  direct  contact.  They 
have various degrees of protection against 

solids

 and 

water

, depending on the conditions they are used in. 

The  degree  of  protection  is  shown  by  the  letters 

IP

  followed  by  two  digits:    the  first  digit  shows  the  degree  of 

protection against solid objects and the second the degree of protection against water. 

 

Digit 

Description 

II 

Digit 

Description 

Additional 

field 

Description 

Protected against solid objects larger 
than 12 mm (for example: a finger). 

Protected  against  drops 
of water falling vertically. 

Equipment 

not

 

in 

operation. 

 

2. Receipt of materials 

 

The package contains: 

 

1 power source; 

 

1 user manual; 

 

1 male, 4-pole, torch connector; 

 

1 male, quick gas disconnector. 

 
 
Make sure that all the materials listed above are in the package. If anything is missing, contact your dealer. 
Make sure that the generator has not been damaged during transport. If damage is found, promptly contact  your 
dealer. 

Содержание Ergus WIG 160 CDI

Страница 1: ...MANU 115 M TIG 00 INDUSTRIE LINE WIG 160 DCi CDI WIG 201 DCi CDI USER MANUAL...

Страница 2: ...IA DECLARES UNDER ITS SOLE RESPONSIBILITY THAT THE PRODUCTS LISTED BELOW HAVING THE TRADE MARK MODEL WIG 160 DCi WIG 201 DCi WIG 160 DCI WIG 201 CDI SERIAL NUMBER REFERRING TO DELIVERIES STARTING JANU...

Страница 3: ...ON OF POWER SOURCE 7 1 Placing the equipment 7 2 Receipt of materials 7 3 Front panel controls 8 INSTALLATION AND USE 10 INSTALLATION OF ELECTRODE MACHINE 11 1 Electrode welding 12 2 Electrode welding...

Страница 4: ...SN T WORK 20 AVAILABLE ACCESSORIES 21 1 Pulse unit built in the CDi versions 21 2 Foot control 21 3 Remote control 21 4 Other accessories 21 TECHNICAL DATA 22 FEATURES 22 BLOCK DIAGRAM 23 REMOTE CONTR...

Страница 5: ...oltage Replace gas hoses that show damage Keep pressure reducer efficient Use only pressure reducers manufactured for the specific gas Fire Avoid flames being generated by sparks slag and incandescent...

Страница 6: ...Calibration and measurement instruments Pacemaker wearers The magnetic fields coming from high votage or frequency can interfere with pacemakers Pacemaker wearers must consult their doctor before usin...

Страница 7: ...e ventilation grids do not cover the power source Make sure that the environment temperature does not exceed of 40 C 104 F that there is no wet air containing dusts acids salts concentrations of ferro...

Страница 8: ...OSITIVE CONNECTOR 5 NEGATIVE CONNECTOR 6 PULSER REMOTE FOOT CONTROL SOCKET 7 WELDING MODE SELECTOR ELECTRODE TIG 2 4 step with without HF 8 TIG TORCH CONNECTION SOCKET 9 GAS TIG TORCH QUICK CONNECTOR...

Страница 9: ...he back panel 2 FUNCTION SELECTOR 3 OUTPUT CURRENT KNOB 4 POSITIVE CONNECTOR 5 NEGATIVE CONNECTOR 6 REMOTE FOOT CONTROL SOCKET 7 DISPLAY 8 TIG TORCH CONNECTION SOCKET 9 GAS TIG TORCH QUICK CONNECTOR 7...

Страница 10: ...ins receptacle must be earthed Tables of lengths and sections Mains used must always supply the required power In some applications extension cables are necessary to reach the work area To ensure maxi...

Страница 11: ...due to overheating only DCi models Ref 3 Power knob for welding current output Electrodes 1 60 mm 1 16 minimum current 30A maximum current 50A Electrodes 2 00 mm 5 64 minimum current 40A maximum curr...

Страница 12: ...the weldong bath separates from the metal moving to the surface where it forms the slag which contributes in protecting against air The procedure can be done in all welding positions WELDING POSITIONS...

Страница 13: ...ter C Enlarge split D Place the pieces in a correct sequence 4 Portions of the welded piece not melted with the sheet metal or with the joint A Electrodes too thin for the piece to be welded B Welding...

Страница 14: ...4 step allows working without the torch trigger pressed Press the trigger once the arc is created the trigger can be released and welding continued to end the operation press and release the trigger a...

Страница 15: ...it is welded Edges must always be properly shaped before cleaning operations The most suitable ones are V or X Preparation of joints must be done so that there is good penetration Once these are read...

Страница 16: ...s the torch trigger the arc will automatically ignite as soon as the bath forms move slowly and with constant speed so as to produce a bath that is uniform in penetration and width If filling material...

Страница 17: ...40 3 2 4 0 2 4 3 2 100 150 7 1 6 24 in Head to head 220 275 190 230 3 2 4 0 3 00 4 00 150 240 7 2 Overlapping 250 300 210 250 3 2 4 0 3 00 4 00 150 240 7 2 Internal angle 280 320 230 280 3 2 4 0 3 00...

Страница 18: ...ibly slight A Inadequate protective gas A Increase the gas flow or check the gas feed line 5 Arc unstable during TIG welding A Tungsten electrode too big for the welding current A Select the right siz...

Страница 19: ...e display shows PREVIEW and the ammeter shows the maximum current set 4 Program memories When there are several repetitive welding jobs to be done or different operators are doing jobs with the same m...

Страница 20: ...etc Check that the earth clamp is well connected to the weld piece The welder doesn t generate the power required Check that the mains voltage is between 210V 250V even during welding If extension ca...

Страница 21: ...ements during welding such as current increase or decrease by varying the pressure on the pedal 3 Remote control The remote control can set welding current in both electrode and TIG modes at a distanc...

Страница 22: ...Kg 22 59 lbs FEATURES WIG 160 DCi WIG 201 DCi WIG 160 CDI WIG 201 CDI Electrode output range TIG DC output range Hot start Arc force Antisticking Type of TIG arc ignition TIG DC control Base current...

Страница 23: ...23 BLOCK DIAGRAM WIG 160 DCi...

Страница 24: ...24 WIG 160 CDI...

Страница 25: ...25 WIG 201 DCi...

Страница 26: ...26 WIG 201 CDI...

Страница 27: ...27 REMOTE CONTROL CONNECTION DIAGRAM WIRING OF CONNECTORS...

Страница 28: ...F SWITCH 17 MEYB01000 COPRI INTERRUTTORE SWITCH COVER 18 Y DD ELEV 115 01 00 GRUPPO ELETTROVALVOLA SOLENOID VALVE ASSEMBLY 19 MMGA01500 ATTACCO GAS GAS CONNECTOR REAR 20 GR GHF3 00 00 00 SCHEDA HF C G...

Страница 29: ...29 WIG 160 DCi...

Страница 30: ...WER INVERTER 15 SC MTIG 01 03 00 SCHEDA CONTROLLO LOGICS PCB 16 MEYB00300 INTERRUTTORE ON OFF SWITCH 17 MEYB01000 COPRI INTERRUTTORE SWITCH COVER 18 Y DD ELEV 115 01 00 GRUPPO ELETTROVALVOLA SOLENOID...

Страница 31: ...31 WIG 160 CDI...

Страница 32: ...FF SWITCH 17 MEYB01000 COPRI INTERRUTTORE SWITCH COVER 18 Y DD ELEV 115 01 00 GRUPPO ELETTROVALVOLA SOLENOID VALVE ASSEMBLY 19 MMGA01500 ATTACCO GAS GAS CONNECTOR REAR 20 GR GHF3 00 00 00 SCHEDA HF C...

Страница 33: ...33 WIG 201 DCi...

Страница 34: ...ER INVERTER 15 SC MTIG 02 03 00 SCHEDA CONTROLLO LOGIC PCB 16 MEYB00300 INTERRUTTORE ON OFF SWITCH 17 MEYB01000 COPRI INTERRUTTORE SWITCH COVER 18 Y DD ELEV 115 01 00 GRUPPO ELETTROVALVOLA SOLENOID VA...

Страница 35: ...35 WIG 201 CDI...

Страница 36: ...36 TEC LA S r l Via Castel Morrone 15 C 16161 Genova ITALIA Phone 39 0107 450 222 0107 411 034 Fax 39 0107 406 917 e mail info teclaitalia com...

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