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AquaCal

Installation Manual

Important

Read this document before operating / installing this product

For additional product manuals and operation / installation procedures, please visit www.AquaCal.com

LTP0116 REV 3.1

- (project rel 7.02)

Содержание AquaCal Water Source WS03

Страница 1: ...lation Manual Important Read this document before operating installing this product For additional product manuals and operation installation procedures please visit www AquaCal com LTP0116 REV 3 1 pr...

Страница 2: ......

Страница 3: ...ation 25 1 6 External Equipment 26 1 6 a Connecting a Call Flex 26 1 6 b Connecting a Source Water Relay Switch 29 1 6 c Connecting External Controllers to Heat Pump 29 c 1 Connecting Smart Bus Contro...

Страница 4: ...75 3 4 Heating Recommendations 76 3 5 Cooling Recommendations 76 3 6 Available Accessories 76 3 7 ICM Digital 3 Phase Monitor 78 3 8 Schematics 80 Schematic LTM0943 82 Schematic LTM0946 83 Schematic L...

Страница 5: ...erformed by an authorized service center l Warranties may be voided if the equipment has been improperly installed maintained or serviced l If service is deemed necessary please contact AquaCal See Co...

Страница 6: ...erthermia People having an adverse medical history or pregnant women should consult a physician before using a hot tub or spa Children and the elderly should be supervised by a responsible adult l Pro...

Страница 7: ...4 e In Line Chlorine Feeders 14 1 4 f Water Flow Rates 14 1 4 g Adjusting Water Flow Using T Delta T 16 1 4 h Geothermal Menus 17 1 4 i Maintaining Ability to Winterize 19 1 5 Electrical 19 1 5 a Elec...

Страница 8: ...sary install vibration dampers between the heat pump base and floor l Equipment pad must meet all requirements of authorities having code related jurisdiction Anchoring to Pad l Follow all applicable...

Страница 9: ...Page 5 Water Source Top View Water Source Side View 1 Installation...

Страница 10: ...Page 6 1 3 Dimensions Water Source WS03 WS05 Water Source WS10 1 Installation...

Страница 11: ...t the total pool filtration performance and may damage the heat pump This will not be covered under the equipment warranty See Water Flow Rates on page 14 l Using open saltwater applications as the he...

Страница 12: ...re shown l If the installation does not closely follow any of the supplied plumbing diagrams AquaCal Technical Support is available for installation advice and guidance l Confirm water provided to the...

Страница 13: ...Page 9 Multiple Water Source Heat Pump Configuration Standard Pressures Single Water Source Heat Pump Configuration High Pressure 1 Installation...

Страница 14: ...Page 10 Multiple Water Source Heat Pump Configuration High Pressure Water Source Heat Pump with Support Equipment 1 Installation...

Страница 15: ...tions are shown l If the installation does not closely follow any of the supplied plumbing diagrams AquaCal Technical Support is available for installation advice and guidance l Confirm water provided...

Страница 16: ...e plumbing unions l High pressure units use joint compound on threaded copper connections l Plumbing unions are available from AquaCal NOTICE Failure to heed the following may result in damage to equi...

Страница 17: ...Page 13 Water Source WS03 and WS05 Titanium Exchanger Only Water Source WS03 and WS05 Titanium Cupronickel Exchanger Combination SunPower SP05 Titanium Exchanger Only 1 Installation...

Страница 18: ...s indicated Please note these specifications relate to the heat pump only Code specified whole system turnover rates must be satisfied NOTICE Failure to heed the following may result in damage to equi...

Страница 19: ...may deactivate the heat pump with the following errors l HIGH PRESSURE FAULT l HP5 SYSTEM LOCKOUT l LOW PRESSURE FAULT l LP5 SYSTEM LOCKOUT l Operate water filtration devices per manufacturer s specif...

Страница 20: ...l After a four minute delay the heat pump s compressor will start 8 With the heat pump running confirm the source side water filtration pump is operating properly with adequate flow and no short cycl...

Страница 21: ...MODEL SOURCE SIDE SPA SIDE Titanium ThermoLink SP05 2 to 8 F 1 1 C to 4 4 C 3 to 6 F 1 7 C to 3 3 C Table 2 Temperature Chart Sun Power PLEASE NOTE l Temperature differences are based on pool and sour...

Страница 22: ...Page 18 1 Installation...

Страница 23: ...atisfy applicable codes and standards l Never mount power disconnects directly to the heat pump l In sizing power wiring be especially aware of up sizing requirements necessary due to wiring distances...

Страница 24: ...to equipment l Operating equipment under higher or lower voltage conditions may result in damage to your compressor motors or other electrical components This damage will not be covered by the produc...

Страница 25: ...ion monitor These monitors are located inside the electrical panel The device protects the heat pump by preventing operation during abnormal voltage conditions l If the unit fails to operate a qualifi...

Страница 26: ...Page 22 1 5 b Incoming Power Access Holes Water Source WS03 WS05 SunPower SP050 Water Source WS10 1 Installation...

Страница 27: ...ect settings may cause heat pump damage The following procedure will allow the installer to set the heat pump s transformer for the appropriate site voltage DANGER Failure to heed the following will r...

Страница 28: ...activate 2 Measure the running site voltage 3 Confirm transformer tap is set for the measured site voltage If more than one voltage tap is shown select the voltage nearest to the running site voltage...

Страница 29: ...itor display l There is no display on the standard three phase monitor l The phase monitor is located inside the electrical panel ICM Digital Three Phase Monitor Standard Three Phase Monitor 1 Deactiv...

Страница 30: ...ng may result in injury or death l This section is only for qualified installers who are familiar with the swimming pool and spa safety standards l The installer must be familiar with service industry...

Страница 31: ...Page 27 Configure Call Flex Enter Installer Menus then proceed 1 Installation...

Страница 32: ...Page 28 1 Installation...

Страница 33: ...ectrical access panel 3 Route wires from the relay switch to the low voltage side of the electrical enclosure Follow all National Electric Codes NEC unless State or Local guidelines supersede 4 Connec...

Страница 34: ...al controller 2 Remove electrical access panels on the heat pump and external controller 3 Route 22 gauge 2 conductor low voltage wires from the external controller communication port com port to the...

Страница 35: ...6 If additional sensors are required on the external controller install them on the external controller now Example Pentair EasyTouch and Pentair IntelliTouch Some controllers require an additional se...

Страница 36: ...Page 32 1 Installation...

Страница 37: ...tivate power to the controller 8 Reactivate power to the heat pump C If fault continues to occur check with the manufacturer of the external controller for additional advice on using a heat pump with...

Страница 38: ...oltage side of the heat pump s electrical enclosure Follow all National Electric Codes NEC unless State or Local guidelines supersede 4 Connect the controller wires to the microprocessor port labeled...

Страница 39: ...Page 35 1 Installation...

Страница 40: ...ile routing wiring to control board l Follow all National Electric Codes NEC and or State and Local guidelines WARNING Failure to heed the following may result in injury or death l This section is onl...

Страница 41: ...6 Gas Heater s Pool and Common Connection Figure 5 Gas Heater s Fireman Switch Figure 6 If the Gas Heater requires a fireman cool down switch it is the installer s responsibility to ensure this requir...

Страница 42: ...ontinue to maintain the set temperature l Scheduled mode commonly used for residential applications n The circulation pump operates on the circulation pumps regular on off schedule n The gas heater wi...

Страница 43: ...Page 39 1 Installation...

Страница 44: ...Page 40 Configure for Scheduled Mode Enter Installer Menus then proceed 1 Installation...

Страница 45: ...time and causing an excessive power draw on the electric circuit DANGER Failure to heed the following will result in injury or death l Deactivate power while routing wiring to control board l Follow...

Страница 46: ...Route 22 gauge 2 conductor low voltage wires to the low voltage sides of the electrical enclosures Follow all National Electric Codes NEC and or State and Local guidelines 5 Connect the first slaved h...

Страница 47: ...Page 43 Configuring Multiple Heat Pumps Master Primary Heat Pump Confirm the first connected heat pump is designated as the master primary unit Enter Installer Menus then proceed 1 Installation...

Страница 48: ...Page 44 1 Installation...

Страница 49: ...o to the next connected heat pump and configure it as a slaved unit with a heat pump address of 01 Each additionally connected heat pump will require a unique heat pump address 02 03 etc Enter Install...

Страница 50: ...Page 46 1 Installation...

Страница 51: ...will result in injury or death l Deactivate power while routing wiring to control board l Follow all National Electric Codes NEC and or State and Local guidelines WARNING Failure to heed the followin...

Страница 52: ...ed switch route wires to the low voltage side of the electrical enclosure The third wire is not used Follow all National Electric Codes NEC unless State or Local guidelines supersede 5 Connect the wir...

Страница 53: ...Page 49 1 Installation...

Страница 54: ...Page 50 1 7 Program Heat Pump for the Customer 1 7 a Setting Date and Time Set the heat pump s time and date using the following steps 1 Installation...

Страница 55: ...Time and Date Format The heat pump s time and date format can be customized Customize Time The time can be displayed in 24 hour military time the default display is 12 hour Enter Installer Menus then...

Страница 56: ...Page 52 1 Installation...

Страница 57: ...Page 53 Customize Date The date can be displayed as Day Month Year the default is Month Day Year Enter Installer Menus then proceed 1 Installation...

Страница 58: ...Page 54 1 Installation...

Страница 59: ...Page 55 1 7 c Selecting Celsius or Fahrenheit Set the water temperature to show in either Fahrenheit default or Celsius Enter Installer Menus then proceed 1 Installation...

Страница 60: ...e heat pump goes into the sleep mode for the first time NOTICE Failure to heed the following may result in damage to equipment l Before enabling the entry code feature be sure to record the code If lo...

Страница 61: ...Page 57 1 Installation...

Страница 62: ...splaced the heat pump will need to be reset to factory defaults l After three minutes of inactivity the heat pump s sleep mode will activate 1 7 f Resetting Factory Defaults If needed the installer ca...

Страница 63: ...Page 59 1 Installation...

Страница 64: ...y pattern to low strength only l Do not spray water directly into the interior of the heat pump damage to components may result l Do not use chemicals on the display panel Cleaning 1 Wash cabinet usin...

Страница 65: ...nels with fresh water wipe and buff panels using a dry soft cloth 3 Allow heat pump interior and surrounding equipment to air dry for several hours prior to restoring electrical power APPROVED POLISHI...

Страница 66: ...SHORT or SOURCE OUT SENSOR OPEN 67 SOURCE HIGH WATER TEMP 67 SOURCE LOW WATER TEMP 67 WATER TEMP SENSOR SHORT or WATER TEMP SENSOR OPEN 67 Issues and resolutions A Front Panel Warning Indicator is Red...

Страница 67: ...st be performed only by qualified HVAC technicians Recover refrigerant before opening the system NOTICE Failure to heed the following may result in damage to equipment l Service by unauthorized person...

Страница 68: ...at pump in heating mode and perform the following troubleshooting Determine if an insufficient amount of water is being supplied to the equipment 1 Confirm the filter pump is on 2 If a multiple speed...

Страница 69: ...o not exceed the maximum flow rate for the model 3 Confirm water is not being diverted away from the heat pump l See Water Flow Rates on page 14 l See Adjusting Water Flow Using T Delta T on page 16 L...

Страница 70: ...n point RESOLUTION 1 Confirm a smart bus external controller is being used l If not set external controller mode to none instead of SMART o See Configure for Smart Bus Controller on page 31 2 Confirm...

Страница 71: ...ump will not operate until the incoming source water temperature drops to 100 F 38 C or lower SOURCE LOW WATER TEMP ISSUE Incoming source water temperature has fallen below 38 F 3 C The unit has been...

Страница 72: ...lot Inc on page 1 A Front Panel Warning Indicator is Red Select Units ISSUE The Heat Pump is experiencing an incoming power fluctuation RESOLUTION An electrician should check for improper electrical s...

Страница 73: ...s NO SOURCE WATER FLOW ISSUE Low or no source water detected RESOLUTION 1 Confirm the source water pump is on 2 If a multiple speed source water pump is being used run at a higher speed to determine i...

Страница 74: ...e is selected 3 Confirm thermostat is set correctly l When heating the water is desired the thermostat should be set above the current water temperature l When cooling the water is desired the thermos...

Страница 75: ...tat is set to the desired water temperature 4 Confirm valves are positioned to heat the correct body of water either the pool or the spa If heating a spa that overflows into a pool confirm the spa is...

Страница 76: ...error code is displayed determine and correct the condition causing the code l See Fault Codes on page 63 6 Confirm heat pump is transferring heat out of the water l Measure the temperature of source...

Страница 77: ...e overwritten for site specific conditions NOTICE Failure to heed the following may result in damage to equipment l Unauthorized adjustments in Service Menus not shown may void the heat pump s warrant...

Страница 78: ...USER ENTRY CODE 01 SET CALL FLEX INSTALLED NO YES NO SET CALL FLEX MODE OFF OFF CALL FLEX 3 2 Identifying Model Specifications 1 Find Data Plate The data plate is usually posted on the side of the equ...

Страница 79: ...rce side Cupronickel 300 Pounds 136 1 kg Water Source WS05 source side Titanium 300 Pounds 136 1 kg Water Source WS05 source side Cupronickel 320 Pounds 145 kg Water Source WS10 source side Titanium 7...

Страница 80: ...equipment cooling capability review equipment data plate See Identifying Model Specifications on page 74 1 Confirm heat pump mode has been set to cooling mode 2 Set thermostat to desired water tempera...

Страница 81: ...e swimming season l AquaCal recommends Lo Chlor Aqua Blanket Over Temperature Alarm Kit l This kit is an additional safety device It disables the heat pump if any malfunction occurs that allows the wa...

Страница 82: ...t water flow using Delta T l The kit comes with port installation components and a temperature probe 3 7 ICM Digital 3 Phase Monitor DANGER Failure to heed the following will result in injury or death...

Страница 83: ...Page 79 l Follow all National Electric Codes NEC and or State and Local guidelines 3 Appendix...

Страница 84: ...Page 80 3 8 Schematics Some schematics have been provided in the appendix of this manual 3 Appendix...

Страница 85: ...ntacting AquaCal AutoPilot Inc on page 1 l Please have the complete model and serial number available l See Identifying Model Specifications on page 74 Schematic Document Numbers Chart Phase Equipment...

Страница 86: ...L FLOW SWITCHES RELOCATED POOL OUT AND SOURCE IN TEMP SENSORS RENEEC 6 6 2019 D C B A 8 7 6 5 4 3 2 1 D C B A 8 7 6 5 4 3 2 1 NOTES UNLESS OTHERWISE SPECIFIED 1 USE COPPER CONDUCTORS ONLY 2 TO BE WIRE...

Страница 87: ...IN TEMP SENSORS RENEEC 6 6 2019 D C B A 8 7 6 5 4 3 2 1 D C B A 8 7 6 5 4 3 2 1 NOTES UNLESS OTHERWISE SPECIFIED 1 USE COPPER CONDUCTORS ONLY 2 TO BE WIRED IN ACCORDANCE WITH NAT L ELEC NEC LOCAL CODE...

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