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409-1950 

Rev G 

of 22 

SAFETY PRECAUTIONS 

 AVOID INJURY 

 READ THIS FIRST! 

Safeguards are designed into this application equipment to protect operators and maintenance personnel from 
most hazards during equipment operation. However, certain safety p

r

ecautions must be taken by the operator 

and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application 
equipment must be operated in a dry, dust-free environment. Do not operate equipment in a gaseous or 
hazardous environment. 

Carefully observe the following safety precautions before and during operation of the equipment:

Always wear approved eye protection while operating 
equipment. 

Always wear appropriate ear protection while using 
equipment. 

Moving parts can crush and cut. Always keep guards in 
place during normal operation.  

Electrical shock hazard. 
 

Always turn off the main power switch and disconnect 
the electrical cord from the power source when 
performing repair or maintenance on the equipment.  

Never insert hands into installed equipment. 
Never wear loose clothing or jewelry that may catch in 
moving parts of the equipment. 

Never alter, modify, or misuse the equipment. 
 

Read and understand the entire manual before using 
the tool. 

Two people are required to lift the pump. 

 

SUPPORT CENTER

 

CALL TOLL FREE 1-800-522-6752 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY) 

The 

Support Center

 offers a means of providing technical assistance when required. In addition, Field Service 

Specialists are available to provide assistance in the adjustment or repair of the application equipment when 
problems arise which your maintenance personnel are unable to correct. 

INFORMATION REQUIRED WHEN CONTACTING THE SUPPORT CENTER 

When calling the Support Center regarding service to equipment, it is suggested that a person familiar with the 
device be present with a copy of the manual (and drawings) to receive instructions. Many difficulties can be 
avoided in this manner.  

When calling the Support Center, be ready with the following information:

1.  Customer name 

6. 

Product part number (and serial number  
if applicable) 

2.  Customer address 

7. 

Urgency of request 

3.  Person to contact (name, title,  

telephone number, and extension( 

8. 

Nature of problem 

4.  Person calling 

9. 

Description of inoperative components 

5.  Equipment number (and serial number  

if applicable) 

10.  Additional information/comments that  

may be helpful 

 
 
 
 
 
 
 
 

 

Содержание 69120-1

Страница 1: ...4 2 3 Specifications 4 2 4 Accessories 7 3 RECEIVING INSPECTION 10 4 SETUP 10 4 1 Installing the Casters 10 4 2 Filling the Hydraulic Fluid Reservoir 11 4 3 Preparing the Hydraulic Connections 11 4 4...

Страница 2: ...tch in moving parts of the equipment Never alter modify or misuse the equipment Read and understand the entire manual before using the tool Two people are required to lift the pump SUPPORT CENTER CALL...

Страница 3: ...complete unit Read the following instructions carefully before operating the unit The performance of the unit depends largely on information contained in this customer manual and operator training and...

Страница 4: ...facture For example if the date code marked on a tool is 2133 the tool was made in the 33rd week of 2021 2 2 Functional Before each cycle can be started the RESET switch of the handle control or foot...

Страница 5: ...Oil pressure Oil delivery per minute Bar PSI Liters Cubic inches 7 100 10 7 650 69 1000 1 3 80 345 5000 1 1 70 579 8400 0 9 55 Figure 2 shows the oil delivery rate at different pressure levels Figure...

Страница 6: ...A Pressure output 579 bar 8400 psi max Reservoir capacity 7 57 liters 2 gallons Pressure switch setting 552 579 bar 8000 8400 psi Relief valve setting 586 600 bar 8500 8700 psi Voltage drop 0 2 V for...

Страница 7: ...ol is connected to the pump hydraulically by the hose or use of the hose assembly and electrically by the cordset and the crimping head is connected to the handle control If the pump is used in statio...

Страница 8: ...4 6 15 Without hose assembly cordset 2 59908 1 6 4 21 Hydraulic Hose Assembly The hose assembly is a hose with male quick disconnect coupler and protector cap on each end Table 6 Hydraulic hose assem...

Страница 9: ...s and splices 8 2 AWG 58445 1 408 9598 SOLISTRAND terminals 250 600 MCM 69065 408 2452 AMPOWER SOLISTRAND and STRATO THERM terminals and splices 8 4 0 AWG 69066 408 2453 AMPLI BOND PLASTI GRIP heavy d...

Страница 10: ...s evident file a claim against the carrier and notify TE Connectivity 2 Check all components to make sure that they are secure 3 Check all wiring for loose connections cuts or other possible causes of...

Страница 11: ...57 F 221 C 430 F 28 0 1 max 0 05 Table 12 Approved brands of hydraulic oil Brand Manufacturer Hydro Drive HP 200 EF Houghton and Co DTE 25 Mobil Oil Co Tellus 46 Shell Oil Co Rando Oil HD 46 Texaco In...

Страница 12: ...r end to the pump Figure 4 If using the handle control with a hose assembly included attach the hose assembly to the pump Figure 5 2 Mate the quick disconnect couplers and tighten the collar 3 Attach...

Страница 13: ...n the collar 2 Attach the other end of the hose assembly to the crimping head according to the instructions included with the crimping head 3 Plug the foot control into the pump 4 If the crimping head...

Страница 14: ...ructions included with the crimping head Figure 7 Using the multi directional valve 4 5 Disconnecting Accessories Before removing any accessory from the pump or a hose assembly ALWAYS depress the DUMP...

Страница 15: ...ir rated capacities CAUTION Oil flow must be unobstructed between the pump and the crimping head Make sure that all couplers are fully mated and tightened For the pump DANGER NEVER operate the pump wi...

Страница 16: ...luded with the crimping head or die assembly 6 Depress the RUN switch again to close the dies just enough to hold the terminal or splice in place Then release the switch The dies remain partially clos...

Страница 17: ...dirt as possible Keep all hose connections free of dirt and grime Keep the breather hole of the oil filler cap clean and unobstructed at all times Keep all accessories that are connected to the pump c...

Страница 18: ...iller cap Any dirt or dust caught in the oil could damage the polished surfaces and precision fit components of the pump Remove the oil filler cap Check that the oil level is 12 7 mm 50 in from the to...

Страница 19: ...embly off of the hydraulic fluid reservoir Refer to Figure 8 Figure 8 Motor and pump assembly 5 Clean the inside of the reservoir Rinse the filter until it is clean 6 Fill the reservoir with approved...

Страница 20: ...8000 and 8400 psi and the pump cycles properly no adjustment of the pressure switch is necessary If the reading is out of the required range loosen the locknut on the pressure switch and turn the adju...

Страница 21: ...he four screws and brush assembly cover plate from each side of the motor 3 Remove the two brush holder caps and brush assemblies 4 If either brush is 3 17 mm 0 125 in or less in length replace the br...

Страница 22: ...Write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 1 800 522 6752 Table 13 Customer replaceable parts Part number Des...

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