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409-5860

SAFETY PRECAUTIONS AVOID INJURY

Safeguards are designed into this application equipment to protect operators and maintenance personnel from 
most hazards during equipment operation. However, certain safety precautions must be taken by the operator 
and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application 
equipment must be operated in a dry, dust-free environment. Do not operate equipment in a gaseous or 
hazardous environment.

Carefully observe the following safety precautions before and during operation of the equipment:

ALWAYS wear appropriate ear protection.

ALWAYS wear approved eye protection when operating powered equipment.

ALWAYS keep guard(s) in place during normal operation.

ALWAYS insert power plug into a properly grounded receptacle to avoid electrical shock.

ALWAYS turn off the main power switch and disconnect electrical cord from the power source when 
performing maintenance on the equipment.

NEVER wear loose clothing or jewelry that may catch in moving parts of the application equipment.

NEVER insert hands into installed application equipment.

NEVER alter, modify, or misuse the application equipment.

TOOLING ASSISTANCE CENTER

CALL TOLL FREE 1-800-722-1111 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY)

The 

Tooling Assistance Center

 offers a means of providing technical assistance when required.

In addition, Field Service Specialists are available to provide assistance in the adjustment or repair of the 
application equipment when problems arise which your maintenance personnel are unable to correct.

INFORMATION REQUIRED WHEN CONTACTING THE TOOLING ASSISTANCE CENTER

When calling the Tooling Assistance Center regarding service to equipment, it is suggested that a person familiar 
with the device be present with a copy of the manual (and drawings) to receive instructions. Many difficulties can 
be avoided in this manner.

When calling the Tooling Assistance Center, be ready with the following information:

1.

Customer name

2.

Customer address

3.

Person to contact (name, title, telephone number, and extension)

4.

Person calling

5.

Equipment number (and serial number if applicable)

6.

Product part number (and serial number if applicable)

7.

Urgency of request

8.

Nature of problem

9.

Description of inoperative component(s)

10.

Additional information/comments that may be helpful

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Содержание 314979-1

Страница 1: ...and Pump 314979 1 03 JAN 12 Rev C A 1 INTRODUCTION 3 2 DESCRIPTION 4 2 1 Physical Description 4 2 2 Functional Description 5 3 OPERATION 8 3 1 Preparation 8 3 2 Attaching Crimping Head to Hose and Hose to Hand Pump 8 3 3 Insertion of Crimping Dies 9 3 4 Operating Procedure 9 4 ACCESSORIES 10 4 1 Crimping Heads 10 4 2 Crimping Dies 10 4 3 Latch Pin Kit 10 4 4 Hose Assemblies 10 5 INSPECTION ADJUSTM...

Страница 2: ...ds into installed application equipment NEVER alter modify or misuse the application equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY The Tooling Assistance Center offers a means of providing technical assistance when required In addition Field Service Specialists are available to provide assistance in the adjustment or repair of the ...

Страница 3: ... of terminals and splices in the 600 MCM to 1000 MCM range will require additional operator effort The hand pump can be used as a portable crimping unit This type of operation provides a large working radius and accessibility to confined areas A complete line of precision engineered heads and matched die sets is available from TE Hose assemblies in four different lengths are also sold separately S...

Страница 4: ...olerance of 2 Figures and illustrations are for identification only and are not drawn to scale 2 DESCRIPTION 2 1 Physical Description The hydraulic hand pump features a two speed hydraulic pumping unit This unit will deliver 4 75 ml 29 cu in per stroke at high pressure up to 58608 kPa 8500 psi and 120 4 ml 7 35 cu in per stroke at 0 to 1379 kPa 200 psi for fast ram advance and return See Figure 2 ...

Страница 5: ... the low pressure chamber is directed through spool C past outlet poppet D and through outlet valve J to the crimping head See Detail B of Figure 4 Simultaneously the hydraulic fluid in the high pressure chamber is directed through high pressure outlet poppet G past outlet poppet D and through outlet valve J to the crimping head This action causes the moving die to close holding the terminal or sp...

Страница 6: ...409 5860 6 of 16 Rev C Figure 4 ...

Страница 7: ...409 5860 7 of 16 Rev C Figure 5 ...

Страница 8: ...and pump without having head or protective cap attached to the hose fittings Lever Filler Plug Outlet Valve Port Hose Ref Crimping Head Ref Figure 6 3 2 Attaching Crimping Head to Hose and Hose to Hand Pump CAUTION Always have lever in the return position when connecting or removing hose couplings or crimping heads A To attach the crimping head proceed as follows 1 Thoroughly clean coupling area o...

Страница 9: ...ed with crimping dies for die insertion instructions 2 Place terminal or splice in crimping dies Refer to instruction material packaged with crimping dies for exact terminal or splice location in dies NOTE i BE SURE latch pin has been fully inserted before operating pump 3 Pump lever to activate unit Continue pumping lever until ram moves up and holds terminal or splice firmly in place A sudden de...

Страница 10: ...s interchangeable crimping dies designed for that particular head The instructions packaged with the dies give complete information 4 3 Latch Pin Kit Latch pin kits are available as accessories for the crimping heads as listed and shown in Figure 8 This kit was designed to eliminate the possibility of misplacing the standard latch pin furnished with the head 4 4 Hose Assemblies Hoses are sold sepa...

Страница 11: ...er to Paragraph 5 7 2 Hand pump does not develop high pressure High pressure poppets or spool not seating properly Correct poppet seating Refer toParagraph 5 7 3 Hand pump does not develop full crimping pressure Pressure relief valve not functioning properly Check pressure relief valve Refer to Paragraph 5 4 Replace if necessary 4 Slow die return Dirt or foreign matter in hydraulic system Replace ...

Страница 12: ...ir from the hydraulic system 6 Repeat Steps 4 and 5 about three times to ensure that all air is removed from hydraulic system 7 Check hydraulic fluid supply after bleeding the system Fill if necessary according to Paragraph 5 2 Hand pump is now ready for use 5 4 Pressure Relief Valve Check NOTE i This procedure should be performed with crimping head and hose attached The pressure relief valve is p...

Страница 13: ...r be operated with a dirty filter screen a damaged filter or without a filter screen The reservoir and filter screen should be cleaned periodically and the hydraulic fluid replaced to ensure operating efficiency New filter screens can be obtained from TE Refer to Section 6 REPLACEMENT PARTS If the hand pump does not operate at a consistent speed the problem may be caused by a dirty or damaged filt...

Страница 14: ...p assembly holding screws B Replacing Filter Screen To replace the filter 1 Remove pump assembly from reservoir as described in Steps 1 through 3 of Paragraph 5 5 A 2 Refer to Figure 12 and remove the retaining ring band and filter screen 3 Install a new filter screen and replace the band and retaining ring 4 Re assemble the pump assembly Pump Assembly Screw Plug Band Filter Screen Retaining Ring ...

Страница 15: ...ir Contact your TE representative for assistance 5 7 Poppet Maintenance Refer to Figure 14 If the hand pump does not develop pressure and the hydraulic fluid level Paragraph 5 2 is satisfactory and all pump body fittings Paragraph 5 6 are properly tightened check the condition of poppets and poppet seats Contact your TE representative for assistance 6 REPLACEMENT PARTS Figure 14 contains an explod...

Страница 16: ...ing 3 Cover Plate Gasket 14 Backup Washer 4 Retaining Ring 5 O Ring 6 PTFE Backup Washer 7 Compression Spring 8 Filter 10 Soft Copper Washer 9 Soft Copper Washer 11 Compression Spring 13 Compression Spring 12 409 5860 16 of 16 Rev C Figure 14 ...

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