TOOL PART
NUMBER
AND COLOR
CODE
TOOL
MARKING
WIRE
SIZE
RANGE
(AWG)
PART NUMBER/
SPLICE TYPE
COLOR
CODE
SPLICE
TYPE
WIRE
COMBINATION
CHART
DOCUMENT
STRIP LENGTH
MIN.
MAX.
1-45216-0
18-16
ECV-ECN
22-14
34304 Vinyl
Red
VS
408-1394
8.38 [.330]
9.14 [.360]
35115 NYLON
Trans
ECN
408-1271
36964 Vinyl
Purple
VS
408-1394
2-328375-3 Vinyl
Purple
VS
408-1394
1-45219-2
18-10
ECV-ECN
22-10
35653 NYLON
Trans
ECN
408-1021
10.67 [.420]
11.43 [.450]
36965 Vinyl
Purple
VS
408-1029
321519 Vinyl
Purple
ECV
408-1002
14.22 [.560]
16.00 [.630]
NOTE: In cases where twisting conductors for minimum loading is required, ensure that strip length is maintained after twisting.
408-10032
2 of 4
Rev B
Figure 2
3. HEAD INSTALLATION AND REMOVAL
NOTE
i
Crimping heads are coated with a preservative to
prevent rust and corrosion. Wipe this preservative
from the head, particularly from the crimping
surfaces.
3.1. Installation
DANGER
STOP
To avoid personal injury, be sure to exercise
extreme caution when handling the crimp tool.
Avoid accidentally depressing the trigger control
when installing or removing crimp heads.
DANGER
STOP
DO NOT operate the battery tool without the proper
crimping head installed. After crimping head is
installed, make sure that the quick pins are properly
inserted to avoid personal injury and damage to the
tool.
1. Remove quick pins from the adapter assembly.
Refer to Figure 1.
2. Insert crimping head into the adapter assembly.
3. After the crimping head is properly aligned, insert
the quick pins through the two holes in the adapter
and through the holes in the crimp head.
NOTE
i
The quick pins will "snap" into position when they
are properly inserted.
3.2. Removal
DANGER
STOP
To avoid personal injury, ALWAYS disconnect the
battery from the tool before removing crimping
head.
Remove the quick pins from the crimping head; then
remove the crimping head from the tool holder.
4. CRIMPING PROCEDURES
DANGER
STOP
To avoid personal injury, ALWAYS keep fingers
clear of crimping jaws when operating the tool.
Never place anything within the crimping jaws
except TE terminals or splices.
1. Strip wires to dimensions shown in Figure 2. DO
NOT nick wire strand or use wires with nicked or
missing conductor strands.
2. Insert stripped wires into the splice barrel.
3. Locate the splice with the wires inserted into the
crimping dies as shown in Figure 3. the skirt of the
ECN (Nylon) splice should nest against the splice
ejector. The ends of the ECV or VS (Vinyl) splices
should rest against the end of the locator.
Types
ECV and VS
Type ECN
End of Vinyl Closed-End
Splice Rests Against
Locator
Locator
Skirt of NYLON
Closed-End Splice
Rests Against Ejector
Figure 3