TDK-Lambda PFH500F-28 series Скачать руководство пользователя страница 1

Rev. 2.0      June 11, 2018 

PFH500F-28-xxx Series 

Instruction Manual 

BEFORE USING THE POWER SUPPLY UNIT 

Be sure to read and understand this instruction manual thoroughly before using this product. Pay attention to all cautions and 
warnings before using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard. 

DANGER

Never use this product in locations where flammable gas or ignitable substances are present. There are risks of igniting these 
substances and exploding by an arcing

WARNING

Do  not  touch  this  product  or  its  internal  components  while  circuit  is  live,  or  shortly  after  shut  down.  There  may  be                                          
high voltage or high temperature present and you may receive an electric shock or burn. 

While this product is operating, keep your hands and face away from it as you may be injured by an unexpected situation. 

Do not make unauthorized changes to this product, otherwise you may receive an electric shock and void your warranty. 

Do not drop or insert anything into the product. It might lead to a failure, fire and electric shock. 

Do not use this product under unusual conditions such as emission of smoke and/or abnormal smell or audible noise, etc. 
It might lead to fire and/or electric shock. In such cases, please contact TDK Lambda. Do not attempt repair by yourself, as it 
is dangerous for the user. 

Do not operate these products in the presence of condensation. It might lead to fire and electric shock. 

CAUTION

This power supply is designed and manufactured for use within an end product such that it is accessible only to trained  
SERVICE ENGINEERS. 

Confirm that the connections to input/output terminals, and signal terminals are correct as specified in this instruction manual 
before turning on the power. 

Input  voltage,  Output  current,  Output  power,  ambient  temperature,  case  temperature,  and  ambient  humidity  should be  kept 
within the specifications, otherwise the product may be damaged. 

Do not operate and store this product in an environment where condensation might occur. In such case, waterproof treatment 
is necessary. 

The equipment has been evaluated for use in a Pollution Degree 2 environment. 

Do not use this product in environment with a strong electromagnetic field, corrosive gas or conductive substances. 

For  applications,  which  require  very  high  reliability,  such  as  nuclear  related  equipment,  medical  equipment,  traffic  control 
equipment, etc., it is necessary to provide a fail-safe mechanism in the end equipment. 

Do not inject abnormal voltages into the output terminal or signal terminal of this product. The injection of reverse voltage or 
over  voltage  exceeding  nominal  output  voltage  into  the  output  terminal  or  signal  terminal  might  cause  damage  to  internal 
components. 

Never operate the product under the over-current or short circuit conditions. The failure or other damages may occur. 

The output voltage of this power supply unit is considered to be a hazardous energy level (The voltage is 2V or more and the 
electric power is 240W or more). It must not be made accessible to users. Protection must be provided for Service Engineers 
against indirect contact with the output terminals and/or to prevent tools being dropped across them. While working on this 
product, the AC input power must be switched off, and the input, output, +VBus, and -VBus terminal voltages should be at 
safe level. 

The application circuits and their parameters are for reference only. Be sure to verify effectiveness of these circuits and their 
parameters before finalizing the circuit design. 

Use a Fast-Blow external fuse to each module to ensure safe operation and compliance with the safety standards to which it is 
approved. The recommended input fuse rating within the instructions is as follows: 10A, 250V fast acting fuse. The breaking 
capacity and voltage rating of this fuse may be subject to the end use application. 

Содержание PFH500F-28 series

Страница 1: ...ture and ambient humidity should be kept within the specifications otherwise the product may be damaged Do not operate and store this product in an environment where condensation might occur In such c...

Страница 2: ...nt is subject to change without prior notice Please refer to the latest version of the data sheet etc for the most up to date specifications of the product No part of this document may be copied or re...

Страница 3: ...Operation Droop Load Share F Full Features S Simple Features 28 28V 12 12V 48 48V 0 Thru hole 1 Threaded Standard Latch Standard Non Latch Standard Non Latch Standard 0 240 0 No Droop Load Share D Dr...

Страница 4: ...e with high voltage rating 385VDC Do not connect any load s across VBUS and VBUS terminals Otherwise it may damage the module PIN FUNCTION PIN FUNCTION 1 AC Input Line 11 Secondary Signal GND 2 AC Inp...

Страница 5: ...igital Controller OVP UVP URT Bias Supplies Synchro Rectifiers Output Filter Ipeak Sense Io SNS Vo_sns Vo Vbus Vac PFC Circuit DC DC Circuit Trim Vaux Rs PG ON OFF Relay NOTE The blocks with red font...

Страница 6: ...5 Rev 2 0 June 11 2018 4 Sequence Timing Diagram Note PFH series product has a remote ON OFF pin that is referenced to output return...

Страница 7: ...at sink and fan s to remove the heat generated by heavy load operation For selection of heat sink s and the heat sink heat transfer method refer to the Power Module Application Note PFH500F Vo Vo AC L...

Страница 8: ...based on operating conditions and can be calculated by the following formula Arms PF min Vin Pout max Iin Formula 5 1 Iin max Maximum Input Current Pout Maximum Output Power Vin min Minimum Input Vol...

Страница 9: ...fety standards to qualify them for use as Y capacitors Y capacitors are used to protect against common mode noise generated from the PFH500 series module Be sure to consider leakage current requiremen...

Страница 10: ...citor Add this ceramic capacitor 50 mm away from the PFH series module output terminals to help reducing the high frequency output ripple noise C14 40 F 50V 100V or four 4 10 F capacitors in parallel...

Страница 11: ...rnal Bulk Capacitor for Boost Converter Boost converter bulk capacitor is determined by intermediate bus voltage ripple ripple current and hold up time Select a right capacitor value such that Boost c...

Страница 12: ...esistance Value for R2 Resistance can be calculated by the formula below _ 2 Irush pk Vin R Formula 5 2 R2 Minimum Resistance Value Required for External Thermal Resistor R2 Vin_pk Maximum Input Volta...

Страница 13: ...from 85 265Vrms 47 63Hz Connect the PFH series module to any power source that is outside this specified range above may lead to the permanent damages of the power module PFH500 series power module is...

Страница 14: ...e Voltage Trim up The trim up resistor Rt_up values from 5 to 20 can be found in Table 6 1 The trim up circuit connection is shown in Figure 6 2 Recommended trim resistor should have 1 or better toler...

Страница 15: ...ected between the trim pin and Vout pin the output voltage can be adjusted down To adjust the output voltage down a percentage of Vout from Vo nom the trim resistor should be chosen according to the f...

Страница 16: ...F Aux Power PMBus Interface SGND Inrush Control Load Rt_down Fig 6 4 External Trim down Circuit Connection 6 3 Inrush Current Input inrush or surge current changes with the thermal fuse resistor R2 va...

Страница 17: ...rent Protection OCP PFH series module is equipped with various OCP protection functions including input PFC over current protection DC DC primary side peak current cycle by cycle over current protecti...

Страница 18: ...on The latched OVP protection is possible but is not recommended since it requires either to cycle the input power or to cycle the ON OFF switch to reset the OTP fault providing the measured hot spot...

Страница 19: ...m low status voltage for Enable 1V Maximum high voltage of ON OFF Pin 3 4V ON OFF pin references to Vout Signal Ground The digital controller inside the module will remember the ON OFF control status...

Страница 20: ...are connected in parallel without the ORing diodes or Oring FETs Since PFH series module uses a droop load share scheme a reasonable well load sharing is expected which should not complicate the Power...

Страница 21: ...ltiple modules output wiring impedance difference and the forward voltage drop difference of the external Oring diodes or Oring FETs A dual pack Schottky diodes with the same forward voltage drop and...

Страница 22: ...s type of fault is very rare and the module shutdown requires re cycling the input ac power to restart the module 6 14 Maximum Ripple and Noise The output noise is measured according to the descriptio...

Страница 23: ...tal output voltage The maximum allowable modules to be connected in series are 3 units The RS pin needs to be connected at local sense mode i e to Vo pin s Care must be taken for the use of the ON OFF...

Страница 24: ...hstand 2 5kVac between input and module case 3 0kVac reinforced voltage between input and output and 1 5kVdc between output and case each for 1 minute long When testing withstand voltage or Hipot test...

Страница 25: ...ig 6 12c Output to Case Hipot Test Method Withstand Voltage Testing with External Supporting Circuitry The aforementioned Withstand Voltage Testing or Hipot testing only applies to PFH series power mo...

Страница 26: ...ate Temperature Measuring Point To achieve a more rugged physical design and minimize common mode noise the PFH series module is constructed without an Insulated Metal Substrate IMS board Instead the...

Страница 27: ...is recommended to use PFH series power module strictly according to these derating curves or derating guidelines For any technical issues related to thermal derating thermal test set up mounting the h...

Страница 28: ...ed Is the measurement done at the sensing points During output voltage adjustment is the fixed resistor used correct 3 Output voltage is too low Is specified input voltage applied Is the remote sensin...

Страница 29: ...ng this warranty period repair is free of charge Following cases are not covered by warranty 1 Improper use like dropping products applying shock and or dropping spilling fluid to the module 2 Operati...

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